| Assessment Year | 2023 |
|---|---|
| Principal Product | Polyurethanes |
| NAICS | 325212: Synthetic Rubber Manufacturing |
| SIC | 2821: Plastics Materials, Synthetic Resins, and Nonvulcanizable Elastomers |
| Sales Range | $50 M to 100M |
| # of Employees | 74 |
| Plant Area |
186,508
ft2
|
| Annual Production | 95,000
ton
|
| Production Hrs. Annual | 4,290
hrs
|
| Location (State) | West Virginia |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | ||
|---|---|---|---|---|---|
| Electricity Usage | $83,354 | 1,384,344 |
kWh
|
$0.060 | |
| Electricity Demand | $38,773 | 3,675 |
kW-mo/yr
|
$10.55 | |
| Natural Gas | $19,187 | 2,316 |
MMBtu
|
$8.28 | |
| LPG | $10,601 | 217 |
MMBtu
|
$48.85 | |
| Waste Disposal Costs | |||||
| Water Usage | $5,540 | 6,810 |
Tgal
|
$0.81 | |
| Water Disposal | $9,650 | 771 |
Tgal
|
$12.52 | |
| TOTAL YEARLY COSTS | $167,105 | ||||
| RECOMMENDED SAVINGS* | $17,306 |
See individual recommendations below
*Non-energy impacts included in savings.
|
|||
| IMPLEMENTED SAVINGS* | $12,974 | ||||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Usage Savings | Water Disposal Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7135: Install occupancy sensors | $4,345 | $8,691 |
$2,573
42,746
kWh
|
$1,772
-
kW-mo/yr
|
- | - | - | - | |
| 02 | 3.4151: Minimize water usage | $4,332 | $20,664 |
$(-208.0)
(-3,452)
kWh
|
- | - |
$277
-
Tgal
|
$4,263
-
Tgal
|
- | |
| 03 | 2.6232: Install set-back timers | $3,513 | $1,125 |
$884
14,687
kWh
|
$200
-
kW-mo/yr
|
$2,429
-
MMBtu
|
- | - | - | |
| 04 | 2.2511: Insulate bare equipment | $1,534 | $2,013 |
$1,028
17,073
kWh
|
$506
-
kW-mo/yr
|
- | - | - | - | |
| 05 | 2.7447: Install vinyl strip / high speed / air curtain doors | $966 | $3,959 |
$(-29.0)
(-477)
kWh
|
- |
$995
-
MMBtu
|
- | - | - | |
| 06 | 2.4221: Install compressor air intakes in coolest locations | $829 | $2,567 |
$263
4,364
kWh
|
$127
-
kW-mo/yr
|
$439
-
MMBtu
|
- | - | - | |
| 07 | 2.4151: Develop a repair/replace policy | $693 | $671 |
$488
8,104
kWh
|
$243
-
kW-mo/yr
|
- | - | - | $(-38.0) | |
| 08 | 2.4224: Upgrade controls on compressors | $603 | $1,520 |
$451
7,500
kWh
|
$152
-
kW-mo/yr
|
- | - | - | - | |
| 09 | 2.4231: Reduce the pressure of compressed air to the minimum required | $418 | $100 |
$281
4,672
kWh
|
$137
-
kW-mo/yr
|
- | - | - | - | |
| 10 | 2.4239: Eliminate or reduce compressed air usage | $73 | $215 |
$52
858
kWh
|
$21
-
kW-mo/yr
|
- | - | - | - | |
| TOTAL RECOMMENDED | $17,306 | $41,525 |
$5,783
96,075
kWh
|
$3,158
-
kW-mo/yr
|
$3,863
-
MMBtu
|
$277
-
Tgal
|
$4,263
-
Tgal
|
$(-38.0) | ||
| TOTAL IMPLEMENTED | $12,974 | $20,861 |
$5,991
99,527
kWh
|
$3,158
-
kW-mo/yr
|
$3,863
-
MMBtu
|
- | - | $(-38.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Usage Savings | Water Disposal Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs