ITAC Assessment: WV0593
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ITAC Assessment: WV0593
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Assessment Year 2020
Principal Product Metal Fabrication
NAICS 333999: All Other Miscellaneous General Purpose Machinery Manufacturing
SIC 3559: Special Industry Machinery, Not Elsewhere Classified
Sales Range $50
M
to 100
M
# of Employees 306
Plant Area 250,000
ft2
Annual Production 250,000
ton
Production Hrs. Annual 5,000
hrs
Location (State) Pennsylvania

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $285,330 5,456,047
kWh
Electricity Demand $98,692 14,795
kW-mo/yr
Electricity Fees $39,120 -
Natural Gas $149,003 40,490
MMBtu
Waste Disposal Costs
Water Usage $18,188 2,478
Tgal
Water Disposal $14,963 2,478
Tgal
TOTAL YEARLY COSTS $605,296
RECOMMENDED SAVINGS* $56,453 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $36,718

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Usage Savings Water Disposal Savings Personnel Changes Savings
01 2.4322: Use or replace with energy efficient substitutes $16,054 $69,828 $12,292
235,030
kWh
$3,762
-
kW-mo/yr
- - - -
02 2.4224: Upgrade controls on compressors $9,611 $20,330 $8,274
158,194
kWh
$1,337
-
kW-mo/yr
- - - -
03 2.7447: Install vinyl strip / high speed / air curtain doors $7,095 $4,464 - - $7,095
-
MMBtu
- - -
04 3.5131: Recycle white water $8,377 $11,018 $(-358.0)
(-6,848)
kWh
- - $4,792
-
Tgal
$3,943
-
Tgal
-
05 2.4231: Reduce the pressure of compressed air to the minimum required $3,139 $1,114 $2,405
45,988
kWh
$734
-
kW-mo/yr
- - - -
06 2.4231: Reduce the pressure of compressed air to the minimum required $2,451 $44 $1,877
35,882
kWh
$574
-
kW-mo/yr
- - - -
07 2.7241: Install outside air damper / economizer on hvac unit $2,437 $4,000 $2,437
46,587
kWh
- - - - -
08 2.4151: Develop a repair/replace policy $1,877 $318 $1,505
28,776
kWh
$460
-
kW-mo/yr
- - - $(-88.0)
09 2.7135: Install occupancy sensors $1,845 $3,682 $1,365
26,091
kWh
$480
-
kW-mo/yr
- - - -
10 2.1133: Adjust burners for efficient operation $1,826 $3,500 - - $2,090
-
MMBtu
- - $(-264.0)
11 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,741 $1,284 $1,334
25,513
kWh
$407
-
kW-mo/yr
- - - -
TOTAL RECOMMENDED $56,453 $119,582 $31,131
595,213
kWh
$7,754
-
kW-mo/yr
$9,185
-
MMBtu
$4,792
-
Tgal
$3,943
-
Tgal
$(-352.0)
TOTAL IMPLEMENTED $36,718 $96,600 $29,052
555,474
kWh
$7,754
-
kW-mo/yr
- - - $(-88.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Usage Savings Water Disposal Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs