| Assessment Year | 2019 |
|---|---|
| Principal Product | Open-die Forged Products |
| NAICS | 332111: Iron and Steel Forging |
| SIC | 3462: Iron and Steel Forgings |
| Sales Range | $100 M to 500M |
| # of Employees | 375 |
| Plant Area |
280,000
ft2
|
| Annual Production | 78,000,000
units
|
| Production Hrs. Annual | 8,760
hrs
|
| Location (State) | Pennsylvania |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | ||
|---|---|---|---|---|---|
| Electricity Usage | $928,779 | 15,050,682 |
kWh
|
$0.062 | |
| Electricity Fees | $0.1 | - |
|
- | |
| Natural Gas | $3,933,605 | 1,207,283 |
MMBtu
|
$3.26 | |
| Waste Disposal Costs | |||||
| Water Usage | $211,528 | 25,845 |
Tgal
|
$8.18 | |
| Water Disposal | $194,167 | 25,845 |
Tgal
|
$7.51 | |
| TOTAL YEARLY COSTS | $5,268,079 | ||||
| RECOMMENDED SAVINGS* | $722,073 |
See individual recommendations below
*Non-energy impacts included in savings.
|
|||
| IMPLEMENTED SAVINGS* | $83,558 | ||||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Natural Gas Savings | Water Usage Savings | Water Disposal Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.2414: Use waste heat from hot flue gases to preheat | $534,947 | $542,300 |
$(-12,702.0)
(-205,875)
kWh
|
$547,649
-
MMBtu
|
- | - | - | |
| 02 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $72,031 | $169,200 |
$72,031
1,167,445
kWh
|
- | - | - | - | |
| 03 | 2.1233: Analyze flue gas for proper air/fuel ratio | $44,593 | $129,500 | - |
$44,646
-
MMBtu
|
- | - | $(-53.0) | |
| 04 | 3.5131: Recycle white water | $26,110 | $17,500 |
$(-806.0)
(-13,070)
kWh
|
- |
$14,033
-
Tgal
|
$12,883
-
Tgal
|
- | |
| 05 | 2.2511: Insulate bare equipment | $18,530 | $6,283 | - |
$18,530
-
MMBtu
|
- | - | - | |
| 06 | 2.4151: Develop a repair/replace policy | $7,129 | $675 |
$7,409
120,079
kWh
|
- | - | - | $(-280.0) | |
| 07 | 2.4157: Establish a predictive maintenance program | $5,503 | $1,000 |
$7,903
128,085
kWh
|
- | - | - | $(-2,400.0) | |
| 08 | 2.4224: Upgrade controls on compressors | $5,427 | $8,500 |
$5,427
87,965
kWh
|
- | - | - | - | |
| 09 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $3,899 | $510 |
$3,899
63,193
kWh
|
- | - | - | - | |
| 10 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $3,028 | $5,443 |
$3,028
49,080
kWh
|
- | - | - | - | |
| 11 | 2.4231: Reduce the pressure of compressed air to the minimum required | $876 | $358 |
$876
14,196
kWh
|
- | - | - | - | |
| TOTAL RECOMMENDED | $722,073 | $881,269 |
$87,065
1,411,098
kWh
|
$610,825
-
MMBtu
|
$14,033
-
Tgal
|
$12,883
-
Tgal
|
$(-2,733.0) | ||
| TOTAL IMPLEMENTED | $83,558 | $143,769 |
$23,115
374,633
kWh
|
$63,176
-
MMBtu
|
- | - | $(-2,733.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Natural Gas Savings | Water Usage Savings | Water Disposal Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs