| Assessment Year | 2013 |
|---|---|
| Principal Product | fiber glass insulation |
| NAICS | 327993: Mineral Wool Manufacturing |
| SIC | 3296: Mineral Wool |
| Sales Range | $10 M to 50M |
| # of Employees | 108 |
| Plant Area |
989,000
ft2
|
| Annual Production | 638,604,000
lb
|
| Production Hrs. Annual | 8,760
hrs
|
| Location (State) | West Virginia |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $1,839,597 | 48,045,381 |
kWh
|
$0.038 |
| Electricity Demand | $762,628 | 80,438 |
kW-mo/yr
|
$9.48 |
| Natural Gas | $563,884 | 139,607 |
MMBtu
|
$4.04 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $121,597 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $79,189 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.4157: Establish a predictive maintenance program | $27,686 | $1,000 |
$22,291
582,175
kWh
|
$7,575
-
kW-mo/yr
|
- | $(-2,180.0) | |
| 02 | 2.1221: Replace obsolete burners with more efficient ones | $24,652 | $121,800 | - | - |
$24,652
-
MMBtu
|
- | |
| 03 | 2.1233: Analyze flue gas for proper air/fuel ratio | $18,929 | $1,700 | - | - |
$20,729
-
MMBtu
|
$(-1,800.0) | |
| 04 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $14,341 | $2,000 |
$10,709
279,671
kWh
|
$3,632
-
kW-mo/yr
|
- | - | |
| 05 | 2.4221: Install compressor air intakes in coolest locations | $13,408 | $7,000 |
$10,014
261,534
kWh
|
$3,394
-
kW-mo/yr
|
- | - | |
| 06 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $9,430 | $6,000 |
$7,041
183,894
kWh
|
$2,389
-
kW-mo/yr
|
- | - | |
| 07 | 2.6232: Install set-back timers | $3,604 | $740 | - | - |
$3,604
-
MMBtu
|
- | |
| 08 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $3,550 | $13,191 |
$1,531
39,986
kWh
|
$2,019
-
kW-mo/yr
|
- | - | |
| 09 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $3,006 | $5,657 |
$1,793
46,836
kWh
|
$1,213
-
kW-mo/yr
|
- | - | |
| 10 | 2.4151: Develop a repair/replace policy | $1,649 | $643 |
$1,497
39,101
kWh
|
$512
-
kW-mo/yr
|
- | $(-360.0) | |
| 11 | 2.7241: Install outside air damper / economizer on hvac unit | $1,342 | $4,080 |
$1,001
26,141
kWh
|
$341
-
kW-mo/yr
|
- | - | |
| TOTAL RECOMMENDED | $121,597 | $163,811 |
$55,877
1,459,338
kWh
|
$21,075
-
kW-mo/yr
|
$48,985
-
MMBtu
|
$(-4,340.0) | ||
| TOTAL IMPLEMENTED | $79,189 | $25,274 |
$43,069
1,124,827
kWh
|
$16,127
-
kW-mo/yr
|
$24,333
-
MMBtu
|
$(-4,340.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs