| Assessment Year | 2013 |
|---|---|
| Principal Product | pressure sensitive films |
| NAICS | 322220: Paper Bag and Coated and Treated Paper Manufacturing |
| SIC | 2673: Plastics, Foil, and Coated Paper Bags |
| Sales Range | $50 M to 100M |
| # of Employees | 120 |
| Plant Area |
150,000
ft2
|
| Annual Production | 75,000,000
thousand feet
|
| Production Hrs. Annual | 7,488
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $1,252,832 | 17,932,100 |
kWh
|
$0.070 |
| Electricity Demand | $238,938 | 36,912 |
kW-mo/yr
|
$6.47 |
| Natural Gas | $162,804 | 35,998 |
MMBtu
|
$4.52 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $84,739 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $25,978 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.6231: Utilize controls to operate equipment only when needed | $38,155 | $6,768 |
$8,540
122,171
kWh
|
- |
$29,615
-
MMBtu
|
- | |
| 02 | 2.4157: Establish a predictive maintenance program | $17,893 | $1,000 |
$17,263
246,973
kWh
|
$2,387
-
kW-mo/yr
|
- | $(-1,757.0) | |
| 03 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $12,493 | $17,640 |
$12,493
178,726
kWh
|
- | - | - | |
| 04 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $4,702 | - |
$4,094
58,573
kWh
|
$608
-
kW-mo/yr
|
- | - | |
| 05 | 2.7135: Install occupancy sensors | $4,654 | $984 |
$4,052
57,968
kWh
|
$602
-
kW-mo/yr
|
- | - | |
| 06 | 2.4231: Reduce the pressure of compressed air to the minimum required | $2,550 | $32 |
$2,265
32,407
kWh
|
$285
-
kW-mo/yr
|
- | - | |
| 07 | 2.4151: Develop a repair/replace policy | $1,256 | $1,068 |
$1,439
20,581
kWh
|
$201
-
kW-mo/yr
|
- | $(-384.0) | |
| 08 | 2.2414: Use waste heat from hot flue gases to preheat | $987 | $2,640 |
$(-206.0)
(-2,940)
kWh
|
$(-32.0)
-
kW-mo/yr
|
$1,225
-
MMBtu
|
- | |
| 09 | 2.4226: Use / purchase optimum sized compressor | $935 | $3,500 |
$864
12,374
kWh
|
$71
-
kW-mo/yr
|
- | - | |
| 10 | 2.7261: Install timers and/or thermostats | $791 | $1,320 | - | - |
$791
-
MMBtu
|
- | |
| 11 | 2.1233: Analyze flue gas for proper air/fuel ratio | $323 | $500 | - | - |
$371
-
MMBtu
|
$(-48.0) | |
| TOTAL RECOMMENDED | $84,739 | $35,452 |
$50,804
726,833
kWh
|
$4,122
-
kW-mo/yr
|
$32,002
-
MMBtu
|
$(-2,189.0) | ||
| TOTAL IMPLEMENTED | $25,978 | $20,224 |
$24,343
348,255
kWh
|
$1,696
-
kW-mo/yr
|
$371
-
MMBtu
|
$(-432.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs