ITAC Assessment: WV0423
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ITAC Assessment: WV0423
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Assessment Year 2011
Principal Product fuel, air and hydraulic aircraft valves
NAICS 332912: Fluid Power Valve and Hose Fitting Manufacturing
SIC 3728: Aircraft Parts and Auxiliary Equipment, Not Elsewhere Classified
Sales Range $50
M
to 100
M
# of Employees 130
Plant Area 60,000
ft2
Annual Production 20,000,000
pieces
Production Hrs. Annual 5,304
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $156,495 2,218,125
kWh
Electricity Demand $46,887 7,198
kW-mo/yr
Natural Gas $11,052 1,074
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $38,225 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $5,250

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
01 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $23,866 $52,636 $23,866
338,289
kWh
- - -
02 2.3191: Use demand controller or load shedder $6,406 $12,655 - $6,406
-
kW-mo/yr
- -
03 2.4151: Develop a repair/replace policy $1,913 $1,429 $2,174
30,821
kWh
$443
-
kW-mo/yr
- $(-704.0)
04 2.2135: Repair and eliminate steam leaks $1,472 $626 $1,309
18,559
kWh
$163
-
kW-mo/yr
- -
05 2.7261: Install timers and/or thermostats $1,173 $2,443 - - $1,173
-
MMBtu
-
06 2.4156: Establish a preventative maintenance program $1,041 $1,000 $1,631
23,116
kWh
$339
-
kW-mo/yr
- $(-929.0)
07 2.4231: Reduce the pressure of compressed air to the minimum required $521 $89 $462
6,548
kWh
$59
-
kW-mo/yr
- -
08 2.2628: Utilize a less expensive cooling method $428 $183 $356
5,040
kWh
$72
-
kW-mo/yr
- -
09 2.2625: Chill water to the highest temperature possible $343 $177 $284
4,028
kWh
$59
-
kW-mo/yr
- -
10 2.4239: Eliminate or reduce compressed air usage $296 $1,148 $244
3,465
kWh
$52
-
kW-mo/yr
- -
11 2.4221: Install compressor air intakes in coolest locations $278 $267 $247
3,504
kWh
$31
-
kW-mo/yr
- -
12 2.4235: Remove or close off unneeded compressed air lines $272 $139 $272
3,856
kWh
- - -
13 2.7447: Install vinyl strip / high speed / air curtain doors $216 $200 - - $216
-
MMBtu
-
TOTAL RECOMMENDED $38,225 $72,992 $30,845
437,226
kWh
$7,624
-
kW-mo/yr
$1,389
-
MMBtu
$(-1,633.0)
TOTAL IMPLEMENTED $5,250 $4,657 $4,314
61,147
kWh
$692
-
kW-mo/yr
$1,173
-
MMBtu
$(-929.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs