ITAC Assessment: WV0401
ITAC logo
ITAC Assessment: WV0401
Grant Funding Opportunity NOW OPEN
Up to $300k at 50% cost share for qualifying* projects.
Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received an ITAC, Onsite Energy/CHP TAP, or qualified equivalent assessment since 2018 can now apply for grants for implementation of assessment recommendations at up to 50% of qualifying* project costs with a maximum of $300,000 per grant.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
Assessment Year 2010
Principal Product Paper Board
NAICS 322130: Paperboard Mills
SIC 2631: Paperboard Mills
Sales Range $10
M
to 50
M
# of Employees 200
Plant Area 250,000
ft2
Annual Production 12,000
ton
Production Hrs. Annual 8,760
hrs
Location (State) Virginia

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $641,649 16,336,800
kWh
Electricity Demand $510,871 30,396
kW-mo/yr
Other Gas $336,544 26,944
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $235,626 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $139,827

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Other Gas Savings Personnel Changes Savings Administrative Changes Savings
01 2.2437: Recover waste heat from equipment $61,713 $37,440 - - $61,713
-
MMBtu
- -
02 2.6231: Utilize controls to operate equipment only when needed $57,379 $6,240 - - $57,379
-
MMBtu
- -
03 2.2492: Use "heat wheel" or other heat exchanger to cross-exchange building exhaust air with make-up air $38,419 $128,000 $(-3,932.0)
(-99,114)
kWh
$(-2,286.0)
-
kW-mo/yr
$47,637
-
MMBtu
$(-3,000.0) -
04 2.4151: Develop a repair/replace policy $19,593 $1,638 $12,552
316,407
kWh
$7,275
-
kW-mo/yr
- $(-234.0) -
05 2.7142: Utilize higher efficiency lamps and/or ballasts $15,792 $7,958 $9,993
251,891
kWh
$5,799
-
kW-mo/yr
- - -
06 2.7313: Recycle air for heating, ventilation and air conditioning $11,226 $20,400 $(-2,420.0)
(-60,993)
kWh
$(-1,412.0)
-
kW-mo/yr
$21,058
-
MMBtu
- $(-6,000.0)
07 2.7293: Install dry sprinkler system or other method to reduce heating requirements $7,432 $16,240 - - $7,432
-
MMBtu
- -
08 2.7447: Install vinyl strip / high speed / air curtain doors $6,432 $2,028 - - $6,432
-
MMBtu
- -
09 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $5,622 $312 $3,554
89,594
kWh
$2,068
-
kW-mo/yr
- - -
10 2.4312: Improve lubrication practices $3,683 $858 $2,330
58,736
kWh
$1,353
-
kW-mo/yr
- - -
11 2.4221: Install compressor air intakes in coolest locations $3,378 $936 $2,134
53,800
kWh
$1,244
-
kW-mo/yr
- - -
12 2.7142: Utilize higher efficiency lamps and/or ballasts $3,182 $2,886 $1,820
45,885
kWh
$1,362
-
kW-mo/yr
- - -
13 2.4111: Utilize energy-efficient belts and other improved mechanisms $1,239 $1,000 $785
19,780
kWh
$454
-
kW-mo/yr
- - -
14 2.4239: Eliminate or reduce compressed air usage $536 $52 $536
13,507
kWh
- - - -
TOTAL RECOMMENDED $235,626 $225,988 $27,352
689,493
kWh
$15,857
-
kW-mo/yr
$201,651
-
MMBtu
$(-3,234.0) $(-6,000.0)
TOTAL IMPLEMENTED $139,827 $168,876 $10,336
260,550
kWh
$5,985
-
kW-mo/yr
$132,506
-
MMBtu
$(-3,000.0) $(-6,000.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Other Gas Savings Personnel Changes Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs