ITAC Assessment: WV0381
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ITAC Assessment: WV0381
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Assessment Year 2008
Principal Product Interior Design Display Walls
NAICS 321918: Other Millwork (including Flooring)
SIC 2431: Millwork
Sales Range $10
M
to 50
M
# of Employees 185
Plant Area 320,000
ft2
Annual Production 40,000,000
units
Production Hrs. Annual 4,030
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $725,123 7,496,141
kWh
Electricity Fees $1,520 -
Natural Gas $479,939 57,530
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $344,900 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $144,783

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Fees Savings Natural Gas Savings
01 2.7261: Install timers and/or thermostats $70,581 $24,000 - - $70,581
-
MMBtu
02 2.1233: Analyze flue gas for proper air/fuel ratio $43,659 $3,500 - $(-360.0) $44,019
-
MMBtu
03 2.2525: Eliminate cooling of process streams which subsequently must be heated and vice versa $53,901 $12,000 - - $53,901
-
MMBtu
04 2.7142: Utilize higher efficiency lamps and/or ballasts $29,296 $19,992 $29,296
302,860
kWh
- -
05 2.6127: Maintain air filters by cleaning or replacement $28,475 $76,200 $(-6,036.0)
(-21,046)
kWh
- $34,511
-
MMBtu
06 2.3212: Optimize plant power factor $25,696 $34,550 - $25,696 -
07 2.4239: Eliminate or reduce compressed air usage $25,395 $2,100 $25,395
262,537
kWh
- -
08 2.7232: Replace existing hvac unit with high efficiency model $21,259 $25,425 - - $21,259
-
MMBtu
09 2.8112: Combine utility meters $10,426 $20,000 - $10,426 -
10 2.4151: Develop a repair/replace policy $8,516 $1,250 $8,696
89,897
kWh
$(-180.0) -
11 2.2531: Re-size charging openings or add movable cover or door $7,681 $10,660 - - $7,681
-
MMBtu
12 2.6232: Install set-back timers $6,981 $1,150 - - $6,981
-
MMBtu
13 2.2414: Use waste heat from hot flue gases to preheat $4,036 $38,700 - - $4,036
-
MMBtu
14 2.7142: Utilize higher efficiency lamps and/or ballasts $3,586 - $3,586
37,076
kWh
- -
15 2.2437: Recover waste heat from equipment $3,545 $2,940 - - $3,545
-
MMBtu
16 2.4221: Install compressor air intakes in coolest locations $1,867 $1,300 $1,867
19,302
kWh
- -
TOTAL RECOMMENDED $344,900 $273,767 $62,804
690,626
kWh
$35,582 $246,514
-
MMBtu
TOTAL IMPLEMENTED $144,783 $170,077 $48,655
544,351
kWh
$25,696 $70,432
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Fees Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs