| Assessment Year | 2013 |
|---|---|
| Principal Product | Ceiling Tiles |
| NAICS | 327993: Mineral Wool Manufacturing |
| SIC | 3296: Mineral Wool |
| Sales Range | $10 M to 50M |
| # of Employees | 42 |
| Plant Area |
138,000
ft2
|
| Annual Production | 27,000,000
units
|
| Production Hrs. Annual | 2,967
hrs
|
| Location (State) | Wisconsin |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $84,269 | 1,296,000 |
kWh
|
$0.065 |
| Electricity Demand | $66,351 | 7,806 |
kW-mo/yr
|
$8.50 |
| Electricity Fees | $20,805 | - |
|
- |
| Natural Gas | $60,716 | 10,924 |
MMBtu
|
$5.56 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $138,982 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $12,499 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Solid Waste (non-haz) Savings | Primary Product Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $2,697 | $644 |
$1,764
27,134
kWh
|
$933
-
kW-mo/yr
|
- | - | - | |
| 02 | 2.4221: Install compressor air intakes in coolest locations | $1,649 | $276 |
$1,119
17,205
kWh
|
$530
-
kW-mo/yr
|
- | - | - | |
| 03 | 2.4224: Upgrade controls on compressors | $8,153 | $5,600 |
$8,153
125,425
kWh
|
- | - | - | - | |
| 04 | 2.1233: Analyze flue gas for proper air/fuel ratio | $8,126 | $1,240 | - | - |
$8,126
-
MMBtu
|
- | - | |
| 05 | 2.7131: Add area lighting switches | $191 | $400 |
$191
2,934
kWh
|
- | - | - | - | |
| 06 | 3.5313: Increase amount of waste recovered for resale | $344 | $1,545 | - | - | - |
$344
-
lb
|
- | |
| 07 | 4.426: Modify workload | $53,406 | - | - | - | - | - | $53,406 | |
| 08 | 2.6231: Utilize controls to operate equipment only when needed | $11,010 | $7,260 |
$6,332
97,412
kWh
|
$4,678
-
kW-mo/yr
|
- | - | - | |
| 09 | 4.446: Automate finishing process | $53,406 | $11,000 | - | - | - | - | $53,406 | |
| TOTAL RECOMMENDED | $138,982 | $27,965 |
$17,559
270,110
kWh
|
$6,141
-
kW-mo/yr
|
$8,126
-
MMBtu
|
$344
-
lb
|
$106,812 | ||
| TOTAL IMPLEMENTED | $12,499 | $6,520 |
$11,036
169,764
kWh
|
$1,463
-
kW-mo/yr
|
- | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Solid Waste (non-haz) Savings | Primary Product Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs