ITAC Assessment: WI0492
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ITAC Assessment: WI0492
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Assessment Year 2005
Principal Product Laminated Plastics
NAICS 326199: All Other Plastics Product Manufacturing
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 150
Plant Area 134,000
ft2
Annual Production 4,000
ton
Production Hrs. Annual 8,160
hrs
Location (State) Wisconsin

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $249,578 7,511,280
kWh
Electricity Demand $207,557 19,447
kW-mo/yr
Electricity Fees $78,476 -
Natural Gas $224,524 27,711
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $46,794 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $26,079

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (non-haz) Savings One-time Revenue or Avoided Cost Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $14,385 $25,200 $9,768
279,888
kWh
$4,617
-
kW-mo/yr
- - -
02 3.3131: Use evaporation to concentrate material $10,448 $8,000 - - $(-522.0)
-
MMBtu
$10,970
-
gal
-
03 2.6231: Utilize controls to operate equipment only when needed $6,782 $4,300 $3,319
95,115
kWh
- $3,463
-
MMBtu
- -
04 4.431: Train operators for maximum operating efficiency $5,832 $1,000 - - - - $5,832
05 2.4312: Improve lubrication practices $3,033 $2,155 $2,061
59,037
kWh
$972
-
kW-mo/yr
- - -
06 2.7442: Keep doors and windows shut when not on use $2,820 - - - $2,820
-
MMBtu
- -
07 2.7261: Install timers and/or thermostats $1,494 $600 - - $1,494
-
MMBtu
- -
08 2.4221: Install compressor air intakes in coolest locations $1,335 $1,280 $875
25,079
kWh
$460
-
kW-mo/yr
- - -
09 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $665 $800 $665
19,054
kWh
- - - -
TOTAL RECOMMENDED $46,794 $43,335 $16,688
478,173
kWh
$6,049
-
kW-mo/yr
$7,255
-
MMBtu
$10,970
-
gal
$5,832
TOTAL IMPLEMENTED $26,079 $30,235 $12,704
364,004
kWh
$6,049
-
kW-mo/yr
$1,494
-
MMBtu
- $5,832
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (non-haz) Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs