ITAC Assessment: WI0368
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ITAC Assessment: WI0368
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Assessment Year 2000
Principal Product Automotive Latches and Armrests
NAICS
n/a
SIC 3469: Metal Stampings, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 200
Plant Area 115,225
ft2
Annual Production 21,000,000
pieces
Production Hrs. Annual 5,500
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $62,903 1,806,565
kWh
Electricity Demand $69,790 5,775
kW-mo/yr
Electricity Fees $7,061 -
Natural Gas $89,581 33,268
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $47,667 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $14,801

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (non-haz) Savings Solid Waste (non-haz) Savings Personnel Changes Savings Administrative Changes Savings Primary Raw Material Savings
01 4.231: Purchase equipment instead of leasing $9,000 $5,000 - - - - - - $9,000 -
02 4.445: Install equipment to move product $8,500 $31,750 - - - - - $8,500 - -
03 2.7261: Install timers and/or thermostats $6,554 $1,400 - - $6,554
-
MMBtu
- - - - -
04 2.7142: Utilize higher efficiency lamps and/or ballasts $6,331 $29,007 - $2,666
-
kW-mo/yr
$3,665
-
MMBtu
- - - - -
05 2.3134: Shift from daytime to nighttime operation $5,131 - - $5,131
-
kW-mo/yr
- - - - - -
06 2.3132: Recharge batteries on during off-peak demand periods $599 $1,000 - $599
-
kW-mo/yr
- - - - - -
07 2.4221: Install compressor air intakes in coolest locations $3,282 $1,280 $2,058
56,858
kWh
$1,224
-
kW-mo/yr
- - - - - -
08 3.7137: Replace cloth rags with paper towels $2,775 - - - - - - - $2,775 -
09 3.8142: Distill contaminated solvents for reuse $1,777 $5,700 - - - $2,486
-
gal
$(-174.0)
-
lb
$(-340.0) - $(-195.0)
10 2.4111: Utilize energy-efficient belts and other improved mechanisms $1,657 $1,716 $663
18,464
kWh
$994
-
kW-mo/yr
- - - - - -
11 2.4111: Utilize energy-efficient belts and other improved mechanisms $334 - $95
2,638
kWh
$239
-
kW-mo/yr
- - - - - -
12 2.7442: Keep doors and windows shut when not on use $1,257 $500 - - $1,257
-
MMBtu
- - - - -
13 2.2515: Use optimum thickness insulation $470 $702 - - $470
-
MMBtu
- - - - -
TOTAL RECOMMENDED $47,667 $78,055 $2,816
77,960
kWh
$10,853
-
kW-mo/yr
$11,946
-
MMBtu
$2,486
-
gal
$(-174.0)
-
lb
$8,160 $11,775 $(-195.0)
TOTAL IMPLEMENTED $14,801 $4,180 $2,153
59,496
kWh
$2,062
-
kW-mo/yr
$7,811
-
MMBtu
- - - $2,775 -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (non-haz) Savings Solid Waste (non-haz) Savings Personnel Changes Savings Administrative Changes Savings Primary Raw Material Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs