ITAC Assessment: WI0103
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ITAC Assessment: WI0103
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Assessment Year 1990
Principal Product MOLDED RUBBER ITEMS
NAICS
n/a
SIC 3069: Fabricated Rubber Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 125
Plant Area
n/a
Annual Production 1,500,000
pieces
Production Hrs. Annual 6,000
hrs
Location (State) Wisconsin

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $252,082 3,247,362
kWh
Natural Gas $120,301 32,684
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $168,471 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $8,107

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings
01 2.2414: Use waste heat from hot flue gases to preheat $9,381 $5,000 - $9,381
-
MMBtu
02 2.1233: Analyze flue gas for proper air/fuel ratio $3,608 $500 - $3,608
-
MMBtu
03 2.4111: Utilize energy-efficient belts and other improved mechanisms $2,145 $4,332 $2,145
27,550
kWh
-
04 2.6232: Install set-back timers $1,196 $400 $1,196
15,533
kWh
-
05 2.4221: Install compressor air intakes in coolest locations $1,051 $1,000 $1,051
13,482
kWh
-
06 2.7494: Install storm windows and doors $858 $1,467 - $858
-
MMBtu
07 2.4111: Utilize energy-efficient belts and other improved mechanisms $857 - $857
11,137
kWh
-
08 2.7447: Install vinyl strip / high speed / air curtain doors $764 $2,800 - $764
-
MMBtu
09 2.7142: Utilize higher efficiency lamps and/or ballasts $446 $117 $446
5,862
kWh
-
10 2.7261: Install timers and/or thermostats $348 $250 - $348
-
MMBtu
11 2.2511: Insulate bare equipment $107 $325 - $107
-
MMBtu
12 2.3413: Burn fossil fuel to produce steam to drive a steam turbine-generator and use steam exhaust for heat $147,710 $600,000 $186,408
3,599,941
kWh
$(-38,698.0)
-
MMBtu
TOTAL RECOMMENDED $168,471 $616,191 $192,103
3,673,505
kWh
$(-23,632.0)
-
MMBtu
TOTAL IMPLEMENTED $8,107 $5,949 $4,499
58,031
kWh
$3,608
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs