| Assessment Year | 2024 |
|---|---|
| Principal Product | Extrusion Machines |
| NAICS | 333249: Other Industrial Machinery Manufacturing |
| SIC | 3559: Special Industry Machinery, Not Elsewhere Classified |
| Sales Range | $100 M to 500M |
| # of Employees | 465 |
| Plant Area |
300,000
ft2
|
| Annual Production | 200,000,000
pieces
|
| Production Hrs. Annual | 8,400
hrs
|
| Location (State) | Connecticut |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $441,332 | 3,639,740 |
kWh
|
$0.12 |
| Electricity Demand | $295,135 | 10,846 |
kW-mo/yr
|
$27.21 |
| Electricity Fees | $(-13,362.2) | - |
|
- |
| Natural Gas | $207,914 | 18,992 |
MMBtu
|
$10.95 |
| LPG | $20,070 | 489 |
MMBtu
|
$41.07 |
| TOTAL YEARLY COSTS | $951,089 | |||
| RECOMMENDED SAVINGS* | $472,960 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | - | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Primary Raw Material Savings | One-time Revenue or Avoided Cost Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.3212: Optimize plant power factor | $90,350 | $29,189 | - | - | - | - | $90,350 | |
| 02 | 2.4231: Reduce the pressure of compressed air to the minimum required | $392 | $75 |
$300
2,473
kWh
|
$92
-
kW-mo/yr
|
- | - | - | |
| 03 | 2.4221: Install compressor air intakes in coolest locations | $1,123 | $428 |
$823
7,081
kWh
|
$300
-
kW-mo/yr
|
- | - | - | |
| 04 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,584 | $1,300 |
$1,211
9,991
kWh
|
$372
-
kW-mo/yr
|
- | - | - | |
| 05 | 2.6231: Utilize controls to operate equipment only when needed | $5,240 | $50 |
$5,240
43,212
kWh
|
- | - | - | - | |
| 06 | 2.7444: Close holes and openings in building such as broken windows | $714 | $540 | - | - |
$714
-
MMBtu
|
- | - | |
| 07 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $7,763 | $17,190 |
$5,938
48,972
kWh
|
$1,825
-
kW-mo/yr
|
- | - | - | |
| 08 | 2.2437: Recover waste heat from equipment | $1,409 | $34,609 |
$(-275.4)
(-2,271)
kWh
|
$(-84.7)
-
kW-mo/yr
|
$1,769
-
MMBtu
|
- | - | |
| 09 | 4.212: Adopt in-house material generation | $30,659 | $188,853 |
$(-379.8)
(-3,132)
kWh
|
$(-116.8)
-
kW-mo/yr
|
- | $31,155 | - | |
| 10 | 2.7261: Install timers and/or thermostats | $6,903 | $1,468 |
$852
7,020
kWh
|
- |
$6,052
-
MMBtu
|
- | - | |
| 11 | 2.9114: Use solar heat to make electricty | $321,413 | $2,701,940 |
$321,413
2,649,734
kWh
|
- | - | - | - | |
| 12 | 2.8114: Change rate schedules or other changes in utility service | $5,411 | - | - | - | - | - | $5,411 | |
| TOTAL RECOMMENDED | $472,960 | $2,975,642 |
$335,121
2,763,080
kWh
|
$2,389
-
kW-mo/yr
|
$8,535
-
MMBtu
|
$31,155 | $95,761 | ||
| TOTAL IMPLEMENTED | - | - | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Primary Raw Material Savings | One-time Revenue or Avoided Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs