ITAC Assessment: KU0169
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ITAC Assessment: KU0169
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Assessment Year 1985
Principal Product CEMENT
NAICS
n/a
SIC 3241: Cement, Hydraulic
Sales Range $10
M
to 50
M
# of Employees 155
Plant Area
n/a
Annual Production 400,000
ton
Production Hrs. Annual 8,736
hrs
Location (State) Kansas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $2,441,821 49,029,016
kWh
Natural Gas $259,265 76,032
MMBtu
Coal $2,993,683 2,143,046
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $1,642,054 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $101,580

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Coal Savings Administrative Changes Savings
01 2.3412: Use waste heat to produce steam to drive a steam turbine-generator $1,536,415 $7,700,000 $1,536,415
30,863,424
kWh
- - -
02 2.2511: Insulate bare equipment $48,005 $6,000 - - $48,005
-
MMBtu
-
03 2.3191: Use demand controller or load shedder $13,083 $5,000 $13,083
-
kWh
- - -
04 2.3212: Optimize plant power factor $7,711 $37,000 $7,711
-
kWh
- - -
05 2.6232: Install set-back timers $8,360 $622 $8,360
167,937
kWh
- - -
06 2.2449: Recover heat from exhausted steam, hot air or hot water $7,219 $13,000 - $7,219
-
MMBtu
- -
07 2.1123: Install automatic stack damper $4,581 $1,700 - $4,581
-
MMBtu
- -
08 2.1233: Analyze flue gas for proper air/fuel ratio $4,579 - - $4,979
-
MMBtu
- $(-400.0)
09 2.4239: Eliminate or reduce compressed air usage $3,472 $500 $3,472
69,754
kWh
- - -
10 2.2437: Recover waste heat from equipment $2,251 $1,600 - $2,251
-
MMBtu
- -
11 2.4231: Reduce the pressure of compressed air to the minimum required $1,590 $50 $1,590
31,946
kWh
- - -
12 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,444 $550 $1,444
29,015
kWh
- - -
13 2.7447: Install vinyl strip / high speed / air curtain doors $1,374 $580 - $1,374
-
MMBtu
- -
14 2.6127: Maintain air filters by cleaning or replacement $605 - $875
17,585
kWh
- - $(-270.0)
15 2.4231: Reduce the pressure of compressed air to the minimum required $598 $50 $598
12,016
kWh
- - -
16 2.4221: Install compressor air intakes in coolest locations $549 $660 $549
11,137
kWh
- - -
17 2.7261: Install timers and/or thermostats $218 $40 $44
879
kWh
$174
-
MMBtu
- -
TOTAL RECOMMENDED $1,642,054 $7,767,352 $1,574,141
31,203,693
kWh
$20,578
-
MMBtu
$48,005
-
MMBtu
$(-670.0)
TOTAL IMPLEMENTED $101,580 $65,662 $36,092
307,444
kWh
$18,153
-
MMBtu
$48,005
-
MMBtu
$(-670.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Coal Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs