| Assessment Year | 1985 |
|---|---|
| Principal Product | CEMENT |
| NAICS |
n/a
|
| SIC | 3241: Cement, Hydraulic |
| Sales Range | $10 M to 50M |
| # of Employees | 155 |
| Plant Area |
n/a
|
| Annual Production | 400,000
ton
|
| Production Hrs. Annual | 8,736
hrs
|
| Location (State) | Kansas |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $2,441,821 | 49,029,016 |
kWh
|
$0.050 |
| Natural Gas | $259,265 | 76,032 |
MMBtu
|
$3.41 |
| Coal | $2,993,683 | 2,143,046 |
MMBtu
|
$1.40 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $1,642,054 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $101,580 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Natural Gas Savings | Coal Savings | Administrative Changes Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.3412: Use waste heat to produce steam to drive a steam turbine-generator | $1,536,415 | $7,700,000 |
$1,536,415
30,863,424
kWh
|
- | - | - | |
| 02 | 2.2511: Insulate bare equipment | $48,005 | $6,000 | - | - |
$48,005
-
MMBtu
|
- | |
| 03 | 2.3191: Use demand controller or load shedder | $13,083 | $5,000 |
$13,083
-
kWh
|
- | - | - | |
| 04 | 2.3212: Optimize plant power factor | $7,711 | $37,000 |
$7,711
-
kWh
|
- | - | - | |
| 05 | 2.6232: Install set-back timers | $8,360 | $622 |
$8,360
167,937
kWh
|
- | - | - | |
| 06 | 2.2449: Recover heat from exhausted steam, hot air or hot water | $7,219 | $13,000 | - |
$7,219
-
MMBtu
|
- | - | |
| 07 | 2.1123: Install automatic stack damper | $4,581 | $1,700 | - |
$4,581
-
MMBtu
|
- | - | |
| 08 | 2.1233: Analyze flue gas for proper air/fuel ratio | $4,579 | - | - |
$4,979
-
MMBtu
|
- | $(-400.0) | |
| 09 | 2.4239: Eliminate or reduce compressed air usage | $3,472 | $500 |
$3,472
69,754
kWh
|
- | - | - | |
| 10 | 2.2437: Recover waste heat from equipment | $2,251 | $1,600 | - |
$2,251
-
MMBtu
|
- | - | |
| 11 | 2.4231: Reduce the pressure of compressed air to the minimum required | $1,590 | $50 |
$1,590
31,946
kWh
|
- | - | - | |
| 12 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,444 | $550 |
$1,444
29,015
kWh
|
- | - | - | |
| 13 | 2.7447: Install vinyl strip / high speed / air curtain doors | $1,374 | $580 | - |
$1,374
-
MMBtu
|
- | - | |
| 14 | 2.6127: Maintain air filters by cleaning or replacement | $605 | - |
$875
17,585
kWh
|
- | - | $(-270.0) | |
| 15 | 2.4231: Reduce the pressure of compressed air to the minimum required | $598 | $50 |
$598
12,016
kWh
|
- | - | - | |
| 16 | 2.4221: Install compressor air intakes in coolest locations | $549 | $660 |
$549
11,137
kWh
|
- | - | - | |
| 17 | 2.7261: Install timers and/or thermostats | $218 | $40 |
$44
879
kWh
|
$174
-
MMBtu
|
- | - | |
| TOTAL RECOMMENDED | $1,642,054 | $7,767,352 |
$1,574,141
31,203,693
kWh
|
$20,578
-
MMBtu
|
$48,005
-
MMBtu
|
$(-670.0) | ||
| TOTAL IMPLEMENTED | $101,580 | $65,662 |
$36,092
307,444
kWh
|
$18,153
-
MMBtu
|
$48,005
-
MMBtu
|
$(-670.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Natural Gas Savings | Coal Savings | Administrative Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs