| Assessment Year | 2026 |
|---|---|
| Principal Product | Vacuum Formed Ceramic Fiber Shapes |
| NAICS | 333414: Heating Equipment (except Warm Air Furnaces) Manufacturing |
| SIC | 3433: Heating Equipment, Except Electric and Warm Air Furnaces |
| Sales Range | $10 M to 50M |
| # of Employees | 35 |
| Plant Area |
111,000
ft2
|
| Annual Production | 2,526,390
lb
|
| Production Hrs. Annual | 2,470
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $217,851 | 3,408,400 |
kWh
|
$0.064 |
| Electricity Demand | $163,602 | 10,901 |
kW-mo/yr
|
$15.01 |
| Electricity Fees | $58,945 | - |
|
- |
| Natural Gas | $67,922 | 28,481 |
MMBtu
|
$2.38 |
| TOTAL YEARLY COSTS | $508,320 | |||
| RECOMMENDED SAVINGS* | $45,886 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | - | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $17,550 | $21,788 |
$6,428
100,587
kWh
|
$11,122
-
kW-mo/yr
|
- | - | |
| 02 | 2.3131: Reschedule plant operations or reduce load to avoid peaks | $9,066 | $22,250 | - |
$9,066
-
kW-mo/yr
|
- | - | |
| 03 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $3,389 | $625 |
$1,438
22,499
kWh
|
$1,951
-
kW-mo/yr
|
- | - | |
| 04 | 2.4157: Establish a predictive maintenance program | $2,950 | $3,300 |
$1,845
28,874
kWh
|
$2,507
-
kW-mo/yr
|
- | $(-1,402.0) | |
| 05 | 2.1233: Analyze flue gas for proper air/fuel ratio | $3,285 | $1,296 | - | - |
$3,285
-
MMBtu
|
- | |
| 06 | 2.6232: Install set-back timers | $2,393 | $1,225 |
$1,793
28,056
kWh
|
$600
-
kW-mo/yr
|
- | - | |
| 07 | 2.7135: Install occupancy sensors | $2,152 | $1,620 |
$921
14,416
kWh
|
$1,231
-
kW-mo/yr
|
- | - | |
| 08 | 2.4151: Develop a repair/replace policy | $1,821 | $4,975 |
$890
13,922
kWh
|
$1,201
-
kW-mo/yr
|
- | $(-270.0) | |
| 09 | 2.4224: Upgrade controls on compressors | $1,453 | $2,015 |
$732
11,450
kWh
|
$721
-
kW-mo/yr
|
- | - | |
| 10 | 2.4231: Reduce the pressure of compressed air to the minimum required | $1,041 | $450 |
$441
6,897
kWh
|
$600
-
kW-mo/yr
|
- | - | |
| 11 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $786 | $1,442 |
$335
5,252
kWh
|
$451
-
kW-mo/yr
|
- | - | |
| TOTAL RECOMMENDED | $45,886 | $60,986 |
$14,823
231,953
kWh
|
$29,450
-
kW-mo/yr
|
$3,285
-
MMBtu
|
$(-1,672.0) | ||
| TOTAL IMPLEMENTED | - | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs