| Assessment Year | 2024 |
|---|---|
| Principal Product | Razor Blades |
| NAICS | 339112: Surgical and Medical Instrument Manufacturing |
| SIC | 3841: Surgical and Medical Instruments and Apparatus |
| Sales Range | $50 M to 100M |
| # of Employees | 178 |
| Plant Area |
290,000
ft2
|
| Annual Production | 50,000,000
pieces
|
| Production Hrs. Annual | 6,400
hrs
|
| Location (State) | Virginia |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $506,921 | 9,748,490 |
kWh
|
$0.052 |
| Electricity Demand | $159,050 | 18,712 |
kW-mo/yr
|
$8.50 |
| Electricity Fees | $105,041 | - |
|
- |
| Natural Gas | $101,687 | 13,233 |
MMBtu
|
$7.68 |
| TOTAL YEARLY COSTS | $872,699 | |||
| RECOMMENDED SAVINGS* | $100,269 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $17,198 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $59,309 | $62,726 |
$45,394
872,965
kWh
|
$13,915
-
kW-mo/yr
|
- | - | |
| 02 | 2.4224: Upgrade controls on compressors | $17,495 | $16,930 |
$12,633
242,935
kWh
|
$4,862
-
kW-mo/yr
|
- | - | |
| 03 | 2.1221: Replace obsolete burners with more efficient ones | $6,267 | $2,720 | - | - |
$6,267
-
MMBtu
|
- | |
| 04 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $4,213 | $1,440 |
$3,227
62,067
kWh
|
$986
-
kW-mo/yr
|
- | - | |
| 05 | 2.2425: Use flue gases to heat process or service water | $4,133 | $19,900 | - | - |
$4,133
-
MMBtu
|
- | |
| 06 | 2.4157: Establish a predictive maintenance program | $2,611 | $3,200 |
$3,299
63,449
kWh
|
$1,012
-
kW-mo/yr
|
- | $(-1,700.0) | |
| 07 | 2.4151: Develop a repair/replace policy | $2,399 | $4,720 |
$2,388
45,928
kWh
|
$731
-
kW-mo/yr
|
- | $(-720.0) | |
| 08 | 2.2511: Insulate bare equipment | $1,554 | $549 |
$896
17,240
kWh
|
- |
$658
-
MMBtu
|
- | |
| 09 | 2.4231: Reduce the pressure of compressed air to the minimum required | $915 | $120 |
$702
13,493
kWh
|
$213
-
kW-mo/yr
|
- | - | |
| 10 | 2.6231: Utilize controls to operate equipment only when needed | $770 | $2,660 |
$591
11,373
kWh
|
$179
-
kW-mo/yr
|
- | - | |
| 11 | 2.4239: Eliminate or reduce compressed air usage | $603 | $2,300 |
$458
8,811
kWh
|
$145
-
kW-mo/yr
|
- | - | |
| TOTAL RECOMMENDED | $100,269 | $117,265 |
$69,588
1,338,261
kWh
|
$22,043
-
kW-mo/yr
|
$11,058
-
MMBtu
|
$(-2,420.0) | ||
| TOTAL IMPLEMENTED | $17,198 | $34,889 |
$11,561
222,361
kWh
|
$3,266
-
kW-mo/yr
|
$4,791
-
MMBtu
|
$(-2,420.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs