| Assessment Year | 2010 |
|---|---|
| Principal Product | gray and ductile castings |
| NAICS | 331511: Iron Foundries |
| SIC | 3321: Gray and Ductile Iron Foundries |
| Sales Range | $50 M to 100M |
| # of Employees | 300 |
| Plant Area |
463,000
ft2
|
| Annual Production | 29,974
ton
|
| Production Hrs. Annual | 2,640
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $1,601,455 | 40,287,654 |
kWh
|
$0.040 |
| Electricity Demand | $900,818 | 11,722 |
kW-mo/yr
|
$76.85 |
| Natural Gas | $453,649 | 46,221 |
MMBtu
|
$9.81 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $1,933,865 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | - | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Personnel Changes Savings | Water Consumption Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.3192: Use fossil fuel powered generator during peak demand periods | $48,864 | $143,000 | - | - | $48,864 | - | - | - | |
| 02 | 2.9121: Install wind powered electric generator | $1,443,350 | $3,000,000 |
$1,443,350
5,281,037
kWh
|
- | - | - | - | - | |
| 03 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $8,706 | $15,238 |
$7,239
136,322
kWh
|
$2,349
-
kW-mo/yr
|
- | - | $(-882.0) | - | |
| 04 | 2.7121: Utilize daylight whenever possible in lieu of artificial light | $8,478 | $10,195 |
$8,478
159,662
kWh
|
- | - | - | - | - | |
| 05 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $11,762 | $6,380 |
$6,154
98,963
kWh
|
$5,255
-
kW-mo/yr
|
- | - | $353 | - | |
| 06 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $4,468 | $4,640 |
$3,727
70,182
kWh
|
$654
-
kW-mo/yr
|
- | - | $87 | - | |
| 07 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $2,897 | $20 |
$1,696
31,944
kWh
|
$1,201
-
kW-mo/yr
|
- | - | - | - | |
| 08 | 2.4224: Upgrade controls on compressors | $81,554 | $20,000 |
$70,317
1,324,210
kWh
|
$11,237
-
kW-mo/yr
|
- | - | - | - | |
| 09 | 2.4231: Reduce the pressure of compressed air to the minimum required | $49,948 | $16,000 |
$37,712
710,208
kWh
|
$12,236
-
kW-mo/yr
|
- | - | - | - | |
| 10 | 2.4221: Install compressor air intakes in coolest locations | $14,595 | $1,500 |
$10,705
201,600
kWh
|
$3,890
-
kW-mo/yr
|
- | - | - | - | |
| 11 | 2.4239: Eliminate or reduce compressed air usage | $14,160 | $2,000 |
$14,160
266,667
kWh
|
- | - | - | - | - | |
| 12 | 2.4322: Use or replace with energy efficient substitutes | $486 | $540 |
$367
6,912
kWh
|
$119
-
kW-mo/yr
|
- | - | - | - | |
| 13 | 2.2514: Cover open tanks | $80,740 | $1,600 |
$80,740
1,523,405
kWh
|
- | - | - | - | - | |
| 14 | 2.2511: Insulate bare equipment | $61,285 | $5,152 |
$61,285
1,156,320
kWh
|
- | - | - | - | - | |
| 15 | 2.2314: Replace heat treating oven with more efficient unit | $43,001 | $1,243,001 | - | - | - |
$43,001
-
MMBtu
|
- | - | |
| 16 | 2.1123: Install automatic stack damper | $22,399 | $500 | - | - | - |
$22,399
-
MMBtu
|
- | - | |
| 17 | 2.2514: Cover open tanks | $8,613 | $17,226 | - | - | - |
$8,613
-
MMBtu
|
- | - | |
| 18 | 2.2694: Use highest temperature for chilling or cold storage | $18,106 | $36,212 | - | - | - | - | - |
$18,106
-
Tgal
|
|
| 19 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $6,081 | $11,700 |
$6,081
114,514
kWh
|
- | - | - | - | - | |
| 20 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $4,372 | $11,000 |
$4,372
82,336
kWh
|
- | - | - | - | - | |
| TOTAL RECOMMENDED | $1,933,865 | $4,545,904 |
$1,756,383
11,164,282
kWh
|
$36,941
-
kW-mo/yr
|
$48,864 |
$74,013
-
MMBtu
|
$(-442.0) |
$18,106
-
Tgal
|
||
| TOTAL IMPLEMENTED | - | - | - | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Personnel Changes Savings | Water Consumption Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs