| Assessment Year | 2023 |
|---|---|
| Principal Product | Medium Duty Trucks |
| NAICS | 336120: Heavy Duty Truck Manufacturing |
| SIC | 3537: Industrial Trucks, Tractors, Trailers, and Stackers |
| Sales Range | $50 M to 100M |
| # of Employees | 350 |
| Plant Area |
300,000
ft2
|
| Annual Production | 15,000
units
|
| Production Hrs. Annual | 4,226
hrs
|
| Location (State) | Virginia |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $144,924 | 2,229,600 |
kWh
|
$0.065 |
| Electricity Demand | $74,840 | 9,355 |
kW-mo/yr
|
$8.00 |
| Electricity Fees | $241,420 | - |
|
- |
| Natural Gas | $75,254 | 6,538 |
MMBtu
|
$11.51 |
| TOTAL YEARLY COSTS | $536,438 | |||
| RECOMMENDED SAVINGS* | $41,268 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $19,481 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.7224: Reduce space conditioning during non-working hours | $12,942 | $63,000 |
$1,685
25,920
kWh
|
- |
$11,257
-
MMBtu
|
- | |
| 02 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $6,126 | $3,800 |
$4,526
69,632
kWh
|
$1,600
-
kW-mo/yr
|
- | - | |
| 03 | 2.7314: Reduce ventilation air | $5,594 | $13,814 |
$518
7,969
kWh
|
- |
$5,076
-
MMBtu
|
- | |
| 04 | 2.7447: Install vinyl strip / high speed / air curtain doors | $5,126 | $9,645 |
$(-2,160.0)
(-33,224)
kWh
|
- |
$7,286
-
MMBtu
|
- | |
| 05 | 2.4224: Upgrade controls on compressors | $3,551 | $9,700 |
$1,017
15,647
kWh
|
$2,534
-
kW-mo/yr
|
- | - | |
| 06 | 2.2425: Use flue gases to heat process or service water | $1,462 | $5,940 | - | - |
$1,462
-
MMBtu
|
- | |
| 07 | 2.2628: Utilize a less expensive cooling method | $1,242 | $6,000 |
$1,066
16,407
kWh
|
$176
-
kW-mo/yr
|
- | - | |
| 08 | 2.1233: Analyze flue gas for proper air/fuel ratio | $1,093 | $1,113 | - | - |
$1,093
-
MMBtu
|
- | |
| 09 | 2.1321: Replace fossil fuel equipment with electrical equipment | $951 | $330 |
$1,007
15,491
kWh
|
$(-56.0)
-
kW-mo/yr
|
- | - | |
| 10 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $648 | $3,230 |
$480
7,384
kWh
|
$168
-
kW-mo/yr
|
- | - | |
| 11 | 2.5195: Change product design to reduce energy requirements | $612 | $1,300 |
$452
6,949
kWh
|
$160
-
kW-mo/yr
|
- | - | |
| 12 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $554 | $150 |
$410
6,305
kWh
|
$144
-
kW-mo/yr
|
- | - | |
| 13 | 2.4157: Establish a predictive maintenance program | $493 | $1,500 |
$1,011
15,555
kWh
|
$352
-
kW-mo/yr
|
- | $(-870.0) | |
| 14 | 2.4151: Develop a repair/replace policy | $282 | $1,370 |
$474
7,291
kWh
|
$168
-
kW-mo/yr
|
- | $(-360.0) | |
| 15 | 2.4221: Install compressor air intakes in coolest locations | $226 | $970 |
$167
2,562
kWh
|
- |
$59
-
MMBtu
|
- | |
| 16 | 2.2511: Insulate bare equipment | $190 | $98 |
$38
588
kWh
|
$14
-
kW-mo/yr
|
$138
-
MMBtu
|
- | |
| 17 | 2.4231: Reduce the pressure of compressed air to the minimum required | $176 | $240 |
$128
1,971
kWh
|
$48
-
kW-mo/yr
|
- | - | |
| TOTAL RECOMMENDED | $41,268 | $122,200 |
$10,819
166,447
kWh
|
$5,308
-
kW-mo/yr
|
$26,371
-
MMBtu
|
$(-1,230.0) | ||
| TOTAL IMPLEMENTED | $19,481 | $36,846 |
$6,990
107,556
kWh
|
$5,204
-
kW-mo/yr
|
$8,517
-
MMBtu
|
$(-1,230.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs