| Assessment Year | 2023 |
|---|---|
| Principal Product | Polymer Resins |
| NAICS | 325211: Plastics Material and Resin Manufacturing |
| SIC | 2821: Plastics Materials, Synthetic Resins, and Nonvulcanizable Elastomers |
| Sales Range | $5 M to 10M |
| # of Employees | 78 |
| Plant Area |
350,000
ft2
|
| Annual Production | 30,000
ton
|
| Production Hrs. Annual | 6,240
hrs
|
| Location (State) | West Virginia |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $400,796 | 7,144,320 |
kWh
|
$0.056 |
| Electricity Demand | $292,415 | 19,847 |
kW-mo/yr
|
$14.73 |
| Electricity Fees | $37,026 | - |
|
- |
| LPG | $37,774 | 1,270 |
MMBtu
|
$29.74 |
| TOTAL YEARLY COSTS | $768,011 | |||
| RECOMMENDED SAVINGS* | $104,962 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $39,789 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Personnel Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $38,505 | $113,760 |
$17,780
316,934
kWh
|
$20,725
-
kW-mo/yr
|
- | - | |
| 02 | 2.4224: Upgrade controls on compressors | $16,578 | $21,335 |
$11,879
211,748
kWh
|
$4,699
-
kW-mo/yr
|
- | - | |
| 03 | 2.2511: Insulate bare equipment | $10,058 | $35,930 |
$6,685
119,159
kWh
|
$3,373
-
kW-mo/yr
|
- | - | |
| 04 | 2.4231: Reduce the pressure of compressed air to the minimum required | $9,350 | $15,114 |
$6,213
110,752
kWh
|
$3,137
-
kW-mo/yr
|
- | - | |
| 05 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $8,595 | $891 |
$5,826
97,756
kWh
|
$2,769
-
kW-mo/yr
|
- | - | |
| 06 | 2.4322: Use or replace with energy efficient substitutes | $8,134 | $21,176 |
$8,134
144,984
kWh
|
- | - | - | |
| 07 | 2.4157: Establish a predictive maintenance program | $7,598 | $1,500 |
$6,337
112,952
kWh
|
$3,196
-
kW-mo/yr
|
- | $(-1,935.0) | |
| 08 | 2.4151: Develop a repair/replace policy | $4,052 | $8,935 |
$2,970
52,946
kWh
|
$1,502
-
kW-mo/yr
|
$(-420.0) | - | |
| 09 | 2.6231: Utilize controls to operate equipment only when needed | $1,956 | $2,040 |
$1,956
34,870
kWh
|
- | - | - | |
| 10 | 2.4239: Eliminate or reduce compressed air usage | $136 | $388 |
$92
1,544
kWh
|
$44
-
kW-mo/yr
|
- | - | |
| TOTAL RECOMMENDED | $104,962 | $221,069 |
$67,872
1,203,645
kWh
|
$39,445
-
kW-mo/yr
|
$(-420.0) | $(-1,935.0) | ||
| TOTAL IMPLEMENTED | $39,789 | $62,758 |
$28,123
495,109
kWh
|
$14,021
-
kW-mo/yr
|
$(-420.0) | $(-1,935.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Personnel Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs