| Assessment Year | 2023 |
|---|---|
| Principal Product | Automotive Parts |
| NAICS | 336211: Motor Vehicle Body Manufacturing |
| SIC | 3714: Motor Vehicle Parts and Accessories |
| Sales Range | $10 M to 50M |
| # of Employees | 243 |
| Plant Area |
220,000
ft2
|
| Annual Production | 100,000
units
|
| Production Hrs. Annual | 8,760
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | ||
|---|---|---|---|---|---|
| Electricity Usage | $695,398 | 9,888,765 |
kWh
|
$0.070 | |
| Electricity Demand | $289,533 | 17,201 |
kW-mo/yr
|
$16.83 | |
| Electricity Fees | $1,200 | - |
|
- | |
| Natural Gas | $501,299 | 88,908 |
MMBtu
|
$5.64 | |
| Waste Disposal Costs | |||||
| Water Usage | $107,165 | 11,489 |
Tgal
|
$9.33 | |
| TOTAL YEARLY COSTS | $1,594,595 | ||||
| RECOMMENDED SAVINGS* | $96,108 |
See individual recommendations below
*Non-energy impacts included in savings.
|
|||
| IMPLEMENTED SAVINGS* | $51,171 | ||||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.2511: Insulate bare equipment | $19,114 | $9,160 | - | - |
$19,114
-
MMBtu
|
- | |
| 02 | 2.2442: Preheat combustion air with waste heat | $13,485 | $18,440 | - | - |
$13,485
-
MMBtu
|
- | |
| 03 | 2.4224: Upgrade controls on compressors | $10,514 | $13,660 |
$2,099
29,862
kWh
|
$8,415
-
kW-mo/yr
|
- | - | |
| 04 | 2.2426: Use waste heat from flue gases to heat space conditioning air | $10,248 | $20,166 | - | - |
$12,312
-
MMBtu
|
$(-2,064.0) | |
| 05 | 2.4157: Establish a predictive maintenance program | $9,620 | $1,500 |
$8,287
117,874
kWh
|
$2,710
-
kW-mo/yr
|
- | $(-1,377.0) | |
| 06 | 2.6231: Utilize controls to operate equipment only when needed | $9,203 | $4,464 |
$9,203
130,915
kWh
|
- | - | - | |
| 07 | 2.1233: Analyze flue gas for proper air/fuel ratio | $6,255 | $3,000 | - | - |
$6,339
-
MMBtu
|
$(-84.0) | |
| 08 | 2.4151: Develop a repair/replace policy | $6,156 | $1,439 |
$4,666
66,377
kWh
|
$1,532
-
kW-mo/yr
|
- | $(-42.0) | |
| 09 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $4,697 | $13,390 |
$3,536
50,294
kWh
|
$1,161
-
kW-mo/yr
|
- | - | |
| 10 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $3,665 | $407 |
$2,756
39,210
kWh
|
$909
-
kW-mo/yr
|
- | - | |
| 11 | 2.4231: Reduce the pressure of compressed air to the minimum required | $1,381 | $528 |
$1,044
14,849
kWh
|
$337
-
kW-mo/yr
|
- | - | |
| 12 | 2.4239: Eliminate or reduce compressed air usage | $747 | $2,233 |
$562
8,000
kWh
|
$185
-
kW-mo/yr
|
- | - | |
| 13 | 2.6241: Reduce temperature of process equipment when on standby | $740 | $2,930 |
$740
10,530
kWh
|
- | - | - | |
| 14 | 2.7135: Install occupancy sensors | $283 | $608 |
$132
1,871
kWh
|
$151
-
kW-mo/yr
|
- | - | |
| TOTAL RECOMMENDED | $96,108 | $91,925 |
$33,025
469,782
kWh
|
$15,400
-
kW-mo/yr
|
$51,250
-
MMBtu
|
$(-3,567.0) | ||
| TOTAL IMPLEMENTED | $51,171 | $30,032 |
$20,421
290,475
kWh
|
$6,800
-
kW-mo/yr
|
$25,453
-
MMBtu
|
$(-1,503.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs