ITAC Assessment: WV0590
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ITAC Assessment: WV0590
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Assessment Year 2020
Principal Product Cab trim
NAICS 336390: Other Motor Vehicle Parts Manufacturing
SIC 3714: Motor Vehicle Parts and Accessories
Sales Range $50
M
to 100
M
# of Employees 150
Plant Area 129,000
ft2
Annual Production 6,000,000
units
Production Hrs. Annual 8,760
hrs
Location (State) Virginia

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $294,660 4,539,200
kWh
Electricity Demand $152,299 11,929
kW-mo/yr
Electricity Fees $6,562 -
Waste Disposal Costs
Water Usage $2,604 438
Tgal
Water Disposal $3,380 438
Tgal
TOTAL YEARLY COSTS $459,505
RECOMMENDED SAVINGS* $165,142 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $68,319

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Solid Waste (non-haz) Savings Personnel Changes Savings Water Consumption Savings
01 2.7241: Install outside air damper / economizer on hvac unit $42,278 $44,000 $42,278
651,439
kWh
- - - - -
02 2.7142: Utilize higher efficiency lamps and/or ballasts $41,451 $66,168 $32,652
503,105
kWh
$8,799
-
kW-mo/yr
- - - -
03 2.2437: Recover waste heat from equipment $24,406 $31,200 $24,406
376,051
kWh
- - - - -
04 2.2511: Insulate bare equipment $16,468 $5,109 $12,969
199,845
kWh
$3,499
-
kW-mo/yr
- - - -
05 3.5311: Recover and reuse waste material $13,855 $12,500 - - - $13,855
-
lb
- -
06 2.4224: Upgrade controls on compressors $9,428 $15,500 $7,423
114,378
kWh
$2,005
-
kW-mo/yr
- - - -
07 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $4,881 $1,468 $3,847
59,272
kWh
$1,034
-
kW-mo/yr
- - - -
08 3.5131: Recycle white water $3,957 $8,600 $(-232.0)
(-3,581)
kWh
- - - - $4,189
-
Tgal
09 2.4231: Reduce the pressure of compressed air to the minimum required $2,957 $813 $2,331
35,916
kWh
$626
-
kW-mo/yr
- - - -
10 2.3212: Optimize plant power factor $2,899 $8,000 - - $2,899 - - -
11 2.6218: Turn off equipment when not in use $1,693 $1,000 $1,693
26,090
kWh
- - - - -
12 2.4231: Reduce the pressure of compressed air to the minimum required $768 $100 $602
9,276
kWh
$166
-
kW-mo/yr
- - - -
13 2.4151: Develop a repair/replace policy $101 $271 $251
3,873
kWh
- - - $(-150.0) -
TOTAL RECOMMENDED $165,142 $194,729 $128,220
1,975,664
kWh
$16,129
-
kW-mo/yr
$2,899 $13,855
-
lb
$(-150.0) $4,189
-
Tgal
TOTAL IMPLEMENTED $68,319 $74,929 $54,345
837,377
kWh
$14,124
-
kW-mo/yr
- - $(-150.0) -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Solid Waste (non-haz) Savings Personnel Changes Savings Water Consumption Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs