Assessment Year | 2020 |
---|---|
Principal Product | Cab trim |
NAICS | 336390: Other Motor Vehicle Parts Manufacturing |
SIC | 3714: Motor Vehicle Parts and Accessories |
Sales Range | $50 M to 100M |
# of Employees | 150 |
Plant Area |
129,000
ft2
|
Annual Production | 6,000,000
units
|
Production Hrs. Annual | 8,760
hrs
|
Location (State) | Virginia |
Facility Energy Cost and Usage
Source | Yearly Cost | Usage | Unit Cost | ||
---|---|---|---|---|---|
Electricity Usage | $294,660 | 4,539,200 |
kWh
|
$0.065 | |
Electricity Demand | $152,299 | 11,929 |
kW-mo/yr
|
$12.77 | |
Electricity Fees | $6,562 | - |
|
- | |
Waste Disposal Costs | |||||
Water Usage | $2,604 | 438 |
Tgal
|
$5.94 | |
Water Disposal | $3,380 | 438 |
Tgal
|
$7.71 | |
TOTAL YEARLY COSTS | $459,505 | ||||
RECOMMENDED SAVINGS* | $165,142 |
See individual recommendations below
*Non-energy impacts included in savings.
|
|||
IMPLEMENTED SAVINGS* | $68,319 |
Recommendations
# | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Water Consumption Savings |
---|---|---|---|---|---|---|---|---|---|---|
01 | 2.7241: Install outside air damper / economizer on hvac unit | $42,278 | $44,000 |
$42,278
651,439
kWh
|
- | - | - | - | - | |
02 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $41,451 | $66,168 |
$32,652
503,105
kWh
|
$8,799
-
kW-mo/yr
|
- | - | - | - | |
03 | 2.2437: Recover waste heat from equipment | $24,406 | $31,200 |
$24,406
376,051
kWh
|
- | - | - | - | - | |
04 | 2.2511: Insulate bare equipment | $16,468 | $5,109 |
$12,969
199,845
kWh
|
$3,499
-
kW-mo/yr
|
- | - | - | - | |
05 | 3.5311: Recover and reuse waste material | $13,855 | $12,500 | - | - | - |
$13,855
-
lb
|
- | - | |
06 | 2.4224: Upgrade controls on compressors | $9,428 | $15,500 |
$7,423
114,378
kWh
|
$2,005
-
kW-mo/yr
|
- | - | - | - | |
07 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $4,881 | $1,468 |
$3,847
59,272
kWh
|
$1,034
-
kW-mo/yr
|
- | - | - | - | |
08 | 3.5131: Recycle white water | $3,957 | $8,600 |
$(-232.0)
(-3,581)
kWh
|
- | - | - | - |
$4,189
-
Tgal
|
|
09 | 2.4231: Reduce the pressure of compressed air to the minimum required | $2,957 | $813 |
$2,331
35,916
kWh
|
$626
-
kW-mo/yr
|
- | - | - | - | |
10 | 2.3212: Optimize plant power factor | $2,899 | $8,000 | - | - | $2,899 | - | - | - | |
11 | 2.6218: Turn off equipment when not in use | $1,693 | $1,000 |
$1,693
26,090
kWh
|
- | - | - | - | - | |
12 | 2.4231: Reduce the pressure of compressed air to the minimum required | $768 | $100 |
$602
9,276
kWh
|
$166
-
kW-mo/yr
|
- | - | - | - | |
13 | 2.4151: Develop a repair/replace policy | $101 | $271 |
$251
3,873
kWh
|
- | - | - | $(-150.0) | - | |
TOTAL RECOMMENDED | $165,142 | $194,729 |
$128,220
1,975,664
kWh
|
$16,129
-
kW-mo/yr
|
$2,899 |
$13,855
-
lb
|
$(-150.0) |
$4,189
-
Tgal
|
||
TOTAL IMPLEMENTED | $68,319 | $74,929 |
$54,345
837,377
kWh
|
$14,124
-
kW-mo/yr
|
- | - | $(-150.0) | - | ||
Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Water Consumption Savings |
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs