ITAC Assessment: WV0585
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ITAC Assessment: WV0585
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Assessment Year 2019
Principal Product Processed Rubber
NAICS 326299: All Other Rubber Product Manufacturing
SIC 3069: Fabricated Rubber Products, Not Elsewhere Classified
Sales Range $100
M
to 500
M
# of Employees 300
Plant Area 218,000
ft2
Annual Production 8,000,000
units
Production Hrs. Annual 8,400
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $978,433 18,097,050
kWh
Electricity Demand $308,838 33,521
kW-mo/yr
Electricity Fees $174,072 -
Natural Gas $46,019 7,283
MMBtu
Waste Disposal Costs
Water Usage $53,593 22,548
Tgal
Water Disposal $235,801 81,874
Tgal
TOTAL YEARLY COSTS $1,796,756
RECOMMENDED SAVINGS* $292,500 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $30,218

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Water Usage Savings Water Disposal Savings Personnel Changes Savings
01 3.5131: Recycle white water $175,950 $82,900 $(-2,170.0)
(-40,105)
kWh
- $22,671
-
Tgal
$155,449
-
Tgal
-
02 4.661: Level zero – install control systems for existing equipment $33,124 $77,800 $33,124
612,273
kWh
- - - -
03 2.2511: Insulate bare equipment $30,373 $10,462 $30,373
561,424
kWh
- - - -
04 2.4224: Upgrade controls on compressors $18,306 $16,750 $18,306
338,373
kWh
- - - -
05 2.4111: Utilize energy-efficient belts and other improved mechanisms $9,261 - $7,447
137,658
kWh
$1,814
-
kW-mo/yr
- - -
06 2.7142: Utilize higher efficiency lamps and/or ballasts $7,658 $9,998 $6,157
113,803
kWh
$1,501
-
kW-mo/yr
- - -
07 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $6,160 $1,100 $6,160
113,860
kWh
- - - -
08 2.4151: Develop a repair/replace policy $5,125 $1,450 $4,447
82,199
kWh
$1,078
-
kW-mo/yr
- - $(-400.0)
09 2.4231: Reduce the pressure of compressed air to the minimum required $4,529 $250 $3,645
67,368
kWh
$884
-
kW-mo/yr
- - -
10 2.4231: Reduce the pressure of compressed air to the minimum required $2,014 $1,303 $1,618
29,907
kWh
$396
-
kW-mo/yr
- - -
TOTAL RECOMMENDED $292,500 $202,013 $109,107
2,016,760
kWh
$5,673
-
kW-mo/yr
$22,671
-
Tgal
$155,449
-
Tgal
$(-400.0)
TOTAL IMPLEMENTED $30,218 $13,851 $25,829
477,427
kWh
$4,789
-
kW-mo/yr
- - $(-400.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Water Usage Savings Water Disposal Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs