| Assessment Year | 2019 |
|---|---|
| Principal Product | Galvanized Steel Sheets |
| NAICS | 332812: Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to Manufacturers |
| SIC | 3496: Miscellaneous Fabricated Wire Products |
| Sales Range | $100 M to 500M |
| # of Employees | 64 |
| Plant Area |
128,509
ft2
|
| Annual Production | 300,000
ton
|
| Production Hrs. Annual | 8,568
hrs
|
| Location (State) | Pennsylvania |
| View Case Study | |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | ||
|---|---|---|---|---|---|
| Electricity Usage | $582,312 | 9,968,579 |
kWh
|
$0.058 | |
| Electricity Demand | $208,147 | 22,427 |
kW-mo/yr
|
$9.28 | |
| Electricity Fees | $(-8,830.0) | - |
|
- | |
| Natural Gas | $1,101,170 | 286,726 |
MMBtu
|
$3.84 | |
| Waste Disposal Costs | |||||
| Water Usage | $44,162 | 3,994 |
Tgal
|
$11.06 | |
| Water Disposal | $29,467 | 4,904 |
Tgal
|
$6.01 | |
| TOTAL YEARLY COSTS | $1,956,428 | ||||
| RECOMMENDED SAVINGS* | $237,497 |
See individual recommendations below
*Non-energy impacts included in savings.
|
|||
| IMPLEMENTED SAVINGS* | $71,466 | ||||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Usage Savings | Water Disposal Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.1221: Replace obsolete burners with more efficient ones | $128,494 | $314,600 | - | - |
$128,494
-
MMBtu
|
- | - | - | |
| 02 | 2.2524: Avoid cooling of process streams or materials that must subsequently be heated | $37,537 | $5,500 |
$(-632.0)
(-10,828)
kWh
|
$(-139.0)
-
kW-mo/yr
|
$38,308
-
MMBtu
|
- | - | - | |
| 03 | 2.4322: Use or replace with energy efficient substitutes | $28,868 | $78,000 |
$23,616
404,838
kWh
|
$5,252
-
kW-mo/yr
|
- | - | - | - | |
| 04 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $17,233 | $58,107 |
$13,382
229,141
kWh
|
$3,851
-
kW-mo/yr
|
- | - | - | - | |
| 05 | 2.4224: Upgrade controls on compressors | $9,387 | $4,000 |
$9,387
160,732
kWh
|
- | - | - | - | - | |
| 06 | 3.5131: Recycle white water | $8,651 | $4,100 |
$(-373.0)
(-6,392)
kWh
|
- | - |
$5,743
-
Tgal
|
$3,281
-
Tgal
|
- | |
| 07 | 2.4151: Develop a repair/replace policy | $4,849 | $738 |
$4,302
73,660
kWh
|
$947
-
kW-mo/yr
|
- | - | - | $(-400.0) | |
| 08 | 2.4231: Reduce the pressure of compressed air to the minimum required | $1,540 | $100 |
$1,262
21,603
kWh
|
$278
-
kW-mo/yr
|
- | - | - | - | |
| 09 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $938 | - |
$771
13,203
kWh
|
$167
-
kW-mo/yr
|
- | - | - | - | |
| TOTAL RECOMMENDED | $237,497 | $465,145 |
$51,715
885,957
kWh
|
$10,356
-
kW-mo/yr
|
$166,802
-
MMBtu
|
$5,743
-
Tgal
|
$3,281
-
Tgal
|
$(-400.0) | ||
| TOTAL IMPLEMENTED | $71,466 | $145,045 |
$52,347
896,785
kWh
|
$10,495
-
kW-mo/yr
|
- |
$5,743
-
Tgal
|
$3,281
-
Tgal
|
$(-400.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Usage Savings | Water Disposal Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs