| Assessment Year | 2019 |
|---|---|
| Principal Product | Ceramic Dinnerware |
| NAICS | 327110: Pottery, Ceramics, and Plumbing Fixture Manufacturing |
| SIC | 3262: Vitreous China Table and Kitchen Articles |
| Sales Range | $10 M to 50M |
| # of Employees | 500 |
| Plant Area |
1,611,720
ft2
|
| Annual Production | 21,600,000
units
|
| Production Hrs. Annual | 6,000
hrs
|
| Location (State) | West Virginia |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | ||
|---|---|---|---|---|---|
| Electricity Usage | $1,557,588 | 18,793,224 |
kWh
|
$0.083 | |
| Electricity Demand | $675,816 | 42,733 |
kW-mo/yr
|
$15.81 | |
| Electricity Fees | $6,591 | - |
|
- | |
| Natural Gas | $1,405,745 | 441,552 |
MMBtu
|
$3.18 | |
| Waste Disposal Costs | |||||
| Water Usage | $226,352 | 1,331,482 |
Tgal
|
$0.17 | |
| Water Disposal | $306,241 | 1,331,482 |
Tgal
|
$0.23 | |
| TOTAL YEARLY COSTS | $4,178,333 | ||||
| RECOMMENDED SAVINGS* | $516,122 |
See individual recommendations below
*Non-energy impacts included in savings.
|
|||
| IMPLEMENTED SAVINGS* | $32,091 | ||||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Usage Savings | Water Disposal Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.1233: Analyze flue gas for proper air/fuel ratio | $274,752 | $432,000 | - | - |
$274,752
-
MMBtu
|
- | - | - | |
| 02 | 2.1221: Replace obsolete burners with more efficient ones | $141,742 | $375,000 | - | - |
$141,742
-
MMBtu
|
- | - | - | |
| 03 | 2.4224: Upgrade controls on compressors | $51,831 | $25,750 |
$37,594
451,846
kWh
|
$14,237
-
kW-mo/yr
|
- | - | - | - | |
| 04 | 2.4157: Establish a predictive maintenance program | $13,307 | $1,000 |
$15,140
181,975
kWh
|
- | - | - | - | $(-1,833.0) | |
| 05 | 3.5131: Recycle white water | $10,243 | $11,900 |
$(-409.0)
(-4,913)
kWh
|
- | - |
$4,527
-
Tgal
|
$6,125
-
Tgal
|
- | |
| 06 | 2.4151: Develop a repair/replace policy | $10,175 | $833 |
$7,666
92,134
kWh
|
$2,909
-
kW-mo/yr
|
- | - | - | $(-400.0) | |
| 07 | 2.7135: Install occupancy sensors | $5,850 | $2,860 |
$5,850
70,327
kWh
|
- | - | - | - | - | |
| 08 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $5,463 | - |
$3,961
47,613
kWh
|
$1,502
-
kW-mo/yr
|
- | - | - | - | |
| 09 | 2.4231: Reduce the pressure of compressed air to the minimum required | $2,759 | $2,875 |
$2,000
24,043
kWh
|
$759
-
kW-mo/yr
|
- | - | - | - | |
| TOTAL RECOMMENDED | $516,122 | $852,218 |
$71,802
863,025
kWh
|
$19,407
-
kW-mo/yr
|
$416,494
-
MMBtu
|
$4,527
-
Tgal
|
$6,125
-
Tgal
|
$(-2,233.0) | ||
| TOTAL IMPLEMENTED | $32,091 | $7,568 |
$30,656
368,479
kWh
|
$3,668
-
kW-mo/yr
|
- | - | - | $(-2,233.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Usage Savings | Water Disposal Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs