ITAC Assessment: WV0576
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ITAC Assessment: WV0576
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Assessment Year 2019
Principal Product Ceramic Dinnerware
NAICS 327110: Pottery, Ceramics, and Plumbing Fixture Manufacturing
SIC 3262: Vitreous China Table and Kitchen Articles
Sales Range $10
M
to 50
M
# of Employees 500
Plant Area 1,611,720
ft2
Annual Production 21,600,000
units
Production Hrs. Annual 6,000
hrs
Location (State) West Virginia

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,557,588 18,793,224
kWh
Electricity Demand $675,816 42,733
kW-mo/yr
Electricity Fees $6,591 -
Natural Gas $1,405,745 441,552
MMBtu
Waste Disposal Costs
Water Usage $226,352 1,331,482
Tgal
Water Disposal $306,241 1,331,482
Tgal
TOTAL YEARLY COSTS $4,178,333
RECOMMENDED SAVINGS* $516,122 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $32,091

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Usage Savings Water Disposal Savings Personnel Changes Savings
01 2.1233: Analyze flue gas for proper air/fuel ratio $274,752 $432,000 - - $274,752
-
MMBtu
- - -
02 2.1221: Replace obsolete burners with more efficient ones $141,742 $375,000 - - $141,742
-
MMBtu
- - -
03 2.4224: Upgrade controls on compressors $51,831 $25,750 $37,594
451,846
kWh
$14,237
-
kW-mo/yr
- - - -
04 2.4157: Establish a predictive maintenance program $13,307 $1,000 $15,140
181,975
kWh
- - - - $(-1,833.0)
05 3.5131: Recycle white water $10,243 $11,900 $(-409.0)
(-4,913)
kWh
- - $4,527
-
Tgal
$6,125
-
Tgal
-
06 2.4151: Develop a repair/replace policy $10,175 $833 $7,666
92,134
kWh
$2,909
-
kW-mo/yr
- - - $(-400.0)
07 2.7135: Install occupancy sensors $5,850 $2,860 $5,850
70,327
kWh
- - - - -
08 2.4111: Utilize energy-efficient belts and other improved mechanisms $5,463 - $3,961
47,613
kWh
$1,502
-
kW-mo/yr
- - - -
09 2.4231: Reduce the pressure of compressed air to the minimum required $2,759 $2,875 $2,000
24,043
kWh
$759
-
kW-mo/yr
- - - -
TOTAL RECOMMENDED $516,122 $852,218 $71,802
863,025
kWh
$19,407
-
kW-mo/yr
$416,494
-
MMBtu
$4,527
-
Tgal
$6,125
-
Tgal
$(-2,233.0)
TOTAL IMPLEMENTED $32,091 $7,568 $30,656
368,479
kWh
$3,668
-
kW-mo/yr
- - - $(-2,233.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Usage Savings Water Disposal Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs