| Assessment Year | 2018 |
|---|---|
| Principal Product | Iron and Steel Forging |
| NAICS | 332111: Iron and Steel Forging |
| SIC | 3462: Iron and Steel Forgings |
| Sales Range | $10 M to 50M |
| # of Employees | 75 |
| Plant Area |
100,000
ft2
|
| Annual Production | 14,000
ton
|
| Production Hrs. Annual | 4,420
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | ||
|---|---|---|---|---|---|
| Electricity Usage | $265,316 | 4,312,800 |
kWh
|
$0.062 | |
| Electricity Demand | $184,539 | 20,633 |
kW-mo/yr
|
$8.94 | |
| Electricity Fees | $449,855 | - |
|
- | |
| Natural Gas | $88,357 | 13,668 |
MMBtu
|
$6.46 | |
| Waste Disposal Costs | |||||
| Water Usage | $243 | 62 |
Tgal
|
$3.89 | |
| Water Disposal | $262 | 62 |
Tgal
|
$4.20 | |
| TOTAL YEARLY COSTS | $988,572 | ||||
| RECOMMENDED SAVINGS* | $138,777 |
See individual recommendations below
*Non-energy impacts included in savings.
|
|||
| IMPLEMENTED SAVINGS* | $60,130 | ||||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Usage Savings | Water Disposal Savings | Personnel Changes Savings | One-time Revenue or Avoided Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.1233: Analyze flue gas for proper air/fuel ratio | $51,079 | $225,000 | - | - |
$51,079
-
MMBtu
|
- | - | - | - | |
| 02 | 2.4322: Use or replace with energy efficient substitutes | $25,722 | $126,000 |
$20,933
340,368
kWh
|
$8,261
-
kW-mo/yr
|
- | - | - | $(-3,472.0) | - | |
| 03 | 2.3191: Use demand controller or load shedder | $18,345 | $5,620 | - |
$18,345
-
kW-mo/yr
|
- | - | - | - | - | |
| 04 | 2.4224: Upgrade controls on compressors | $10,210 | $20,465 |
$7,321
119,039
kWh
|
$2,889
-
kW-mo/yr
|
- | - | - | - | - | |
| 05 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $10,065 | $9,139 |
$6,918
112,491
kWh
|
$3,147
-
kW-mo/yr
|
- | - | - | - | - | |
| 06 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $7,985 | $222 |
$5,723
93,050
kWh
|
$2,262
-
kW-mo/yr
|
- | - | - | - | - | |
| 07 | 2.3212: Optimize plant power factor | $7,284 | $14,250 | - | - | - | - | - | - | $7,284 | |
| 08 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $3,044 | - |
$2,186
35,542
kWh
|
$858
-
kW-mo/yr
|
- | - | - | - | - | |
| 09 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,496 | $4,873 |
$1,067
17,346
kWh
|
$429
-
kW-mo/yr
|
- | - | - | - | - | |
| 10 | 2.4231: Reduce the pressure of compressed air to the minimum required | $864 | $124 |
$623
10,128
kWh
|
$241
-
kW-mo/yr
|
- | - | - | - | - | |
| 11 | 2.4151: Develop a repair/replace policy | $853 | $758 |
$788
12,820
kWh
|
$313
-
kW-mo/yr
|
- | - | - | $(-248.0) | - | |
| 12 | 2.4239: Eliminate or reduce compressed air usage | $763 | $440 |
$548
8,905
kWh
|
$215
-
kW-mo/yr
|
- | - | - | - | - | |
| 13 | 2.2511: Insulate bare equipment | $717 | $604 | - | - |
$717
-
MMBtu
|
- | - | - | - | |
| 14 | 3.4151: Minimize water usage | $350 | $1,750 | - | - | - |
$243
-
Tgal
|
$262
-
Tgal
|
- | $(-155.0) | |
| TOTAL RECOMMENDED | $138,777 | $409,245 |
$46,107
749,689
kWh
|
$36,960
-
kW-mo/yr
|
$51,796
-
MMBtu
|
$243
-
Tgal
|
$262
-
Tgal
|
$(-3,720.0) | $7,129 | ||
| TOTAL IMPLEMENTED | $60,130 | $51,622 |
$24,107
391,975
kWh
|
$28,270
-
kW-mo/yr
|
$717
-
MMBtu
|
- | - | $(-248.0) | $7,284 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Usage Savings | Water Disposal Savings | Personnel Changes Savings | One-time Revenue or Avoided Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs