| Assessment Year | 2017 |
|---|---|
| Principal Product | Fiberglass Media for Air Filtration |
| NAICS | 327993: Mineral Wool Manufacturing |
| SIC | 3296: Mineral Wool |
| Sales Range | $10 M to 50M |
| # of Employees | 175 |
| Plant Area |
100,000
ft2
|
| Annual Production | 22,000,000
lb
|
| Production Hrs. Annual | 8,760
hrs
|
| Location (State) | West Virginia |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | ||
|---|---|---|---|---|---|
| Electricity Usage | $156,890 | 3,147,758 |
kWh
|
$0.050 | |
| Electricity Demand | $85,780 | 5,340 |
kW-mo/yr
|
$16.06 | |
| Electricity Fees | $12,012 | - |
|
- | |
| Natural Gas | $371,863 | 99,826 |
MMBtu
|
$3.73 | |
| Waste Disposal Costs | |||||
| Water Usage | $917 | 88 |
Tgal
|
$10.47 | |
| Water Disposal | $832 | 88 |
Tgal
|
$9.50 | |
| TOTAL YEARLY COSTS | $628,294 | ||||
| RECOMMENDED SAVINGS* | $101,096 |
See individual recommendations below
*Non-energy impacts included in savings.
|
|||
| IMPLEMENTED SAVINGS* | $39,140 | ||||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Usage Savings | Water Disposal Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $28,731 | $32,581 |
$19,753
396,637
kWh
|
$8,978
-
kW-mo/yr
|
- | - | - | - | |
| 02 | 2.1233: Analyze flue gas for proper air/fuel ratio | $17,639 | $30,000 | - | - |
$17,639
-
MMBtu
|
- | - | - | |
| 03 | 2.2414: Use waste heat from hot flue gases to preheat | $16,149 | $77,350 |
$(-166.0)
(-3,326)
kWh
|
- |
$16,315
-
MMBtu
|
- | - | - | |
| 04 | 2.2511: Insulate bare equipment | $16,102 | $29,747 | - | - |
$16,102
-
MMBtu
|
- | - | - | |
| 05 | 2.4157: Establish a predictive maintenance program | $7,868 | $1,000 |
$6,166
123,819
kWh
|
$2,730
-
kW-mo/yr
|
- | - | - | $(-1,028.0) | |
| 06 | 2.1221: Replace obsolete burners with more efficient ones | $6,147 | $21,264 | - | - |
$6,147
-
MMBtu
|
- | - | - | |
| 07 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $4,081 | $5,593 |
$2,620
52,620
kWh
|
$1,461
-
kW-mo/yr
|
- | - | - | - | |
| 08 | 2.4151: Develop a repair/replace policy | $1,406 | $632 |
$1,119
22,467
kWh
|
$498
-
kW-mo/yr
|
- | - | - | $(-211.0) | |
| 09 | 3.4151: Minimize water usage | $1,354 | $700 | - | - | - |
$917
-
Tgal
|
$832
-
Tgal
|
$(-395.0) | |
| 10 | 2.6232: Install set-back timers | $974 | $2,132 | - | - |
$974
-
MMBtu
|
- | - | - | |
| 11 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $424 | $133 |
$296
5,947
kWh
|
$128
-
kW-mo/yr
|
- | - | - | - | |
| 12 | 2.4239: Eliminate or reduce compressed air usage | $221 | $516 |
$153
3,072
kWh
|
$68
-
kW-mo/yr
|
- | - | - | - | |
| TOTAL RECOMMENDED | $101,096 | $201,648 |
$29,941
601,236
kWh
|
$13,863
-
kW-mo/yr
|
$57,177
-
MMBtu
|
$917
-
Tgal
|
$832
-
Tgal
|
$(-1,634.0) | ||
| TOTAL IMPLEMENTED | $39,140 | $59,838 |
$10,354
207,925
kWh
|
$4,885
-
kW-mo/yr
|
$23,786
-
MMBtu
|
$917
-
Tgal
|
$832
-
Tgal
|
$(-1,634.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Usage Savings | Water Disposal Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs