| Assessment Year | 2017 |
|---|---|
| Principal Product | press molded plastic |
| NAICS | 326199: All Other Plastics Product Manufacturing |
| SIC | 3089: Plastics Products, Not Elsewhere Classified |
| Sales Range | $1 M to 5M |
| # of Employees | 21 |
| Plant Area |
122,000
ft2
|
| Annual Production | 300,000
lb
|
| Production Hrs. Annual | 2,210
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | ||
|---|---|---|---|---|---|
| Electricity Usage | $75,302 | 945,000 |
kWh
|
$0.080 | |
| Electricity Demand | $37,592 | 4,823 |
kW-mo/yr
|
$7.79 | |
| Natural Gas | $18,587 | 3,105 |
MMBtu
|
$5.99 | |
| Waste Disposal Costs | |||||
| Water Usage | $30 | 30,420 |
Tgal
|
$0.001 | |
| Water Disposal | $67 | 30 |
Tgal
|
$2.20 | |
| TOTAL YEARLY COSTS | $131,578 | ||||
| RECOMMENDED SAVINGS* | $26,259 |
See individual recommendations below
*Non-energy impacts included in savings.
|
|||
| IMPLEMENTED SAVINGS* | $20,266 | ||||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Usage Savings | Water Disposal Savings | Personnel Changes Savings | One-time Revenue or Avoided Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.3212: Optimize plant power factor | $7,127 | $2,800 | - | - | - | - | - | - | $7,127 | |
| 02 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $5,951 | $490 |
$3,822
47,960
kWh
|
$2,129
-
kW-mo/yr
|
- | - | - | - | - | |
| 03 | 2.6232: Install set-back timers | $4,904 | $1,700 | - | - |
$4,904
-
MMBtu
|
- | - | - | - | |
| 04 | 2.4157: Establish a predictive maintenance program | $2,998 | $1,000 |
$2,759
34,617
kWh
|
$1,466
-
kW-mo/yr
|
- | - | - | $(-1,227.0) | - | |
| 05 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,500 | $4,023 |
$1,001
12,562
kWh
|
$499
-
kW-mo/yr
|
- | - | - | - | - | |
| 06 | 2.2531: Re-size charging openings or add movable cover or door | $1,459 | $1,400 | - | - |
$1,459
-
MMBtu
|
- | - | - | - | |
| 07 | 2.4239: Eliminate or reduce compressed air usage | $943 | $500 |
$615
7,722
kWh
|
$328
-
kW-mo/yr
|
- | - | - | - | - | |
| 08 | 2.4151: Develop a repair/replace policy | $516 | $568 |
$466
5,842
kWh
|
$250
-
kW-mo/yr
|
- | - | - | $(-200.0) | - | |
| 09 | 2.2511: Insulate bare equipment | $468 | $156 |
$304
3,809
kWh
|
$164
-
kW-mo/yr
|
- | - | - | - | - | |
| 10 | 2.4231: Reduce the pressure of compressed air to the minimum required | $268 | $20 |
$174
2,179
kWh
|
$94
-
kW-mo/yr
|
- | - | - | - | - | |
| 11 | 3.4151: Minimize water usage | $65 | $300 | - | - | - |
$30
-
Tgal
|
$67
-
Tgal
|
- | $(-32.0) | |
| 12 | 2.7447: Install vinyl strip / high speed / air curtain doors | $60 | $128 | - | - |
$60
-
MMBtu
|
- | - | - | - | |
| TOTAL RECOMMENDED | $26,259 | $13,085 |
$9,141
114,691
kWh
|
$4,930
-
kW-mo/yr
|
$6,423
-
MMBtu
|
$30
-
Tgal
|
$67
-
Tgal
|
$(-1,427.0) | $7,095 | ||
| TOTAL IMPLEMENTED | $20,266 | $9,601 |
$5,463
68,543
kWh
|
$2,972
-
kW-mo/yr
|
$4,904
-
MMBtu
|
- | - | $(-200.0) | $7,127 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Usage Savings | Water Disposal Savings | Personnel Changes Savings | One-time Revenue or Avoided Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs