| Assessment Year | 2017 |
|---|---|
| Principal Product | Speciality Graphite |
| NAICS | 335991: Carbon and Graphite Product Manufacturing |
| SIC | 3624: Carbon and Graphite Products |
| Sales Range | $50 M to 100M |
| # of Employees | 200 |
| Plant Area |
890,000
ft2
|
| Annual Production | 1
units
|
| Production Hrs. Annual | 8,760
hrs
|
| Location (State) | West Virginia |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | ||
|---|---|---|---|---|---|
| Electricity Usage | $1,796,237 | 44,309,952 |
kWh
|
$0.041 | |
| Electricity Demand | $1,625,468 | 154,575 |
kW-mo/yr
|
$10.52 | |
| Natural Gas | $1,028,194 | 337,547 |
MMBtu
|
$3.05 | |
| Waste Disposal Costs | |||||
| Water Usage | $24,604 | 18,291 |
Tgal
|
$1.35 | |
| Water Disposal | $36,907 | 18,291 |
Tgal
|
$2.02 | |
| TOTAL YEARLY COSTS | $4,511,410 | ||||
| RECOMMENDED SAVINGS* | $818,208 |
See individual recommendations below
*Non-energy impacts included in savings.
|
|||
| IMPLEMENTED SAVINGS* | $92,352 | ||||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Usage Savings | Water Disposal Savings | Personnel Changes Savings | Administrative Changes Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.3412: Use waste heat to produce steam to drive a steam turbine-generator | $455,414 | $1,455,300 |
$491,847
12,144,359
kWh
|
- | - | - | - | - | $(-36,433.0) | |
| 02 | 2.1221: Replace obsolete burners with more efficient ones | $113,487 | $482,000 | - | - |
$113,487
-
MMBtu
|
- | - | - | - | |
| 03 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $65,441 | $142,350 |
$48,262
1,191,654
kWh
|
$17,179
-
kW-mo/yr
|
- | - | - | - | - | |
| 04 | 3.5131: Recycle white water | $61,512 | $25,000 | - | - | - |
$24,604
-
Tgal
|
$36,908
-
Tgal
|
- | - | |
| 05 | 2.1116: Improve combustion control capability | $50,032 | $125,526 |
$38,080
827,820
kWh
|
$11,952
-
kW-mo/yr
|
- | - | - | - | - | |
| 06 | 2.2121: Increase amount of condensate returned | $26,543 | $125,000 | - | - |
$16,415
-
MMBtu
|
- | - | - | $10,128 | |
| 07 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $10,362 | - |
$7,637
188,570
kWh
|
$2,725
-
kW-mo/yr
|
- | - | - | - | - | |
| 08 | 2.4157: Establish a predictive maintenance program | $10,299 | $1,000 |
$9,458
233,530
kWh
|
$3,366
-
kW-mo/yr
|
- | - | - | $(-2,525.0) | - | |
| 09 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $8,346 | $25,467 |
$4,233
104,263
kWh
|
$4,113
-
kW-mo/yr
|
- | - | - | - | - | |
| 10 | 2.4151: Develop a repair/replace policy | $4,065 | $1,108 |
$3,192
78,816
kWh
|
$1,136
-
kW-mo/yr
|
- | - | - | $(-263.0) | - | |
| 11 | 2.4224: Upgrade controls on compressors | $3,967 | $15,395 |
$2,926
72,248
kWh
|
$1,041
-
kW-mo/yr
|
- | - | - | - | - | |
| 12 | 2.1233: Analyze flue gas for proper air/fuel ratio | $3,588 | $2,000 | - | - |
$3,825
-
MMBtu
|
- | - | $(-237.0) | - | |
| 13 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $2,526 | $732 |
$1,863
46,006
kWh
|
$663
-
kW-mo/yr
|
- | - | - | - | - | |
| 14 | 2.4239: Eliminate or reduce compressed air usage | $2,358 | $3,438 |
$1,737
42,900
kWh
|
$621
-
kW-mo/yr
|
- | - | - | - | - | |
| 15 | 2.2511: Insulate bare equipment | $268 | $876 | - | - |
$268
-
MMBtu
|
- | - | - | - | |
| TOTAL RECOMMENDED | $818,208 | $2,405,192 |
$609,235
14,930,166
kWh
|
$42,796
-
kW-mo/yr
|
$133,995
-
MMBtu
|
$24,604
-
Tgal
|
$36,908
-
Tgal
|
$(-3,025.0) | $(-26,305.0) | ||
| TOTAL IMPLEMENTED | $92,352 | $29,840 |
$22,150
546,922
kWh
|
$7,890
-
kW-mo/yr
|
$3,825
-
MMBtu
|
$24,604
-
Tgal
|
$36,908
-
Tgal
|
$(-3,025.0) | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Usage Savings | Water Disposal Savings | Personnel Changes Savings | Administrative Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs