| Assessment Year | 2017 |
|---|---|
| Principal Product | Toll processing/ Services for Plastic Manufacturers |
| NAICS | 326199: All Other Plastics Product Manufacturing |
| SIC | 3089: Plastics Products, Not Elsewhere Classified |
| Sales Range | $50 M to 100M |
| # of Employees | 80 |
| Plant Area |
400,000
ft2
|
| Annual Production | 60,000,000
units
|
| Production Hrs. Annual | 6,422
hrs
|
| Location (State) | West Virginia |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | ||
|---|---|---|---|---|---|
| Electricity Usage | $120,092 | 2,040,000 |
kWh
|
$0.059 | |
| Electricity Demand | $68,836 | 5,262 |
kW-mo/yr
|
$13.08 | |
| Natural Gas | $11,033 | 1,947 |
MMBtu
|
$5.67 | |
| Waste Disposal Costs | |||||
| Water Usage | $741 | 110 |
Tgal
|
$6.76 | |
| Water Disposal | $439 | 110 |
Tgal
|
$4.00 | |
| TOTAL YEARLY COSTS | $201,141 | ||||
| RECOMMENDED SAVINGS* | $38,468 |
See individual recommendations below
*Non-energy impacts included in savings.
|
|||
| IMPLEMENTED SAVINGS* | $25,828 | ||||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Usage Savings | Water Disposal Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $16,860 | $17,381 |
$11,916
202,301
kWh
|
$4,944
-
kW-mo/yr
|
- | - | - | - | |
| 02 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $6,251 | $8,510 |
$3,884
65,936
kWh
|
$2,367
-
kW-mo/yr
|
- | - | - | - | |
| 03 | 2.3131: Reschedule plant operations or reduce load to avoid peaks | $4,081 | - | - |
$4,081
-
kW-mo/yr
|
- | - | - | - | |
| 04 | 2.4157: Establish a predictive maintenance program | $3,688 | $1,000 |
$3,075
52,203
kWh
|
$1,282
-
kW-mo/yr
|
- | - | - | $(-669.0) | |
| 05 | 2.7447: Install vinyl strip / high speed / air curtain doors | $2,262 | $839 | - | - |
$2,262
-
MMBtu
|
- | - | - | |
| 06 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $1,457 | $5,365 |
$1,025
17,397
kWh
|
$432
-
kW-mo/yr
|
- | - | - | - | |
| 07 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,262 | $256 |
$896
15,220
kWh
|
$366
-
kW-mo/yr
|
- | - | - | - | |
| 08 | 3.3131: Use evaporation to concentrate material | $988 | $1,050 | - | - | - |
$740
-
Tgal
|
$438
-
Tgal
|
$(-190.0) | |
| 09 | 2.4151: Develop a repair/replace policy | $755 | $542 |
$610
10,364
kWh
|
$249
-
kW-mo/yr
|
- | - | - | $(-104.0) | |
| 10 | 2.4231: Reduce the pressure of compressed air to the minimum required | $700 | $39 |
$491
8,338
kWh
|
$209
-
kW-mo/yr
|
- | - | - | - | |
| 11 | 2.6232: Install set-back timers | $164 | $765 | - | - |
$164
-
MMBtu
|
- | - | - | |
| TOTAL RECOMMENDED | $38,468 | $35,747 |
$21,897
371,759
kWh
|
$13,930
-
kW-mo/yr
|
$2,426
-
MMBtu
|
$740
-
Tgal
|
$438
-
Tgal
|
$(-963.0) | ||
| TOTAL IMPLEMENTED | $25,828 | $26,728 |
$17,797
302,159
kWh
|
$8,135
-
kW-mo/yr
|
- | - | - | $(-104.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Usage Savings | Water Disposal Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs