ITAC Assessment: WV0532
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ITAC Assessment: WV0532
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Assessment Year 2016
Principal Product Fabricated Rubber
NAICS 326299: All Other Rubber Product Manufacturing
SIC 3069: Fabricated Rubber Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 50
Plant Area 57,000
ft2
Annual Production 9,000,000
lb
Production Hrs. Annual 4,160
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $143,672 2,195,620
kWh
Electricity Demand $152,897 11,808
kW-mo/yr
Natural Gas $39,192 9,904
MMBtu
TOTAL YEARLY COSTS $335,761
RECOMMENDED SAVINGS* $72,685 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $13,794

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
01 2.2621: Modify refrigeration system to operate at a lower pressure $35,091 $2,025 $22,335
341,512
kWh
$12,756
-
kW-mo/yr
- -
02 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $15,778 $25,000 $11,712
179,075
kWh
$4,066
-
kW-mo/yr
- -
03 2.7231: Use radiant heater for spot heating $7,492 $18,550 - - $7,492
-
MMBtu
-
04 2.3131: Reschedule plant operations or reduce load to avoid peaks $5,128 - - $5,128
-
kW-mo/yr
- -
05 2.7447: Install vinyl strip / high speed / air curtain doors $2,095 $730 - - $2,095
-
MMBtu
-
06 2.7447: Install vinyl strip / high speed / air curtain doors $1,845 $2,675 $1,456
22,259
kWh
$389
-
kW-mo/yr
- -
07 2.4239: Eliminate or reduce compressed air usage $1,284 $552 $818
12,505
kWh
$466
-
kW-mo/yr
- -
08 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $884 $158 $560
8,565
kWh
$324
-
kW-mo/yr
- -
09 2.4151: Develop a repair/replace policy $806 $235 $606
9,272
kWh
$350
-
kW-mo/yr
- $(-150.0)
10 2.4111: Utilize energy-efficient belts and other improved mechanisms $811 - $513
7,851
kWh
$298
-
kW-mo/yr
- -
11 2.7135: Install occupancy sensors $796 $795 $317
4,842
kWh
$479
-
kW-mo/yr
- -
12 2.4224: Upgrade controls on compressors $530 $2,500 $336
5,131
kWh
$194
-
kW-mo/yr
- -
13 2.4231: Reduce the pressure of compressed air to the minimum required $145 $25 $93
1,418
kWh
$52
-
kW-mo/yr
- -
TOTAL RECOMMENDED $72,685 $53,245 $38,746
592,430
kWh
$24,502
-
kW-mo/yr
$9,587
-
MMBtu
$(-150.0)
TOTAL IMPLEMENTED $13,794 $5,170 $4,363
66,712
kWh
$7,486
-
kW-mo/yr
$2,095
-
MMBtu
$(-150.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs