ITAC Assessment: WV0529
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ITAC Assessment: WV0529
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Assessment Year 2016
Principal Product Plastic Pipe
NAICS 326122: Plastics Pipe and Pipe Fitting Manufacturing
SIC 3084: Plastics Pipe
Sales Range $1
M
to 5
M
# of Employees 6
Plant Area 40,000
ft2
Annual Production 4,000,000
lb
Production Hrs. Annual 2,600
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $64,954 873,120
kWh
Electricity Demand $35,869 4,484
kW-mo/yr
Electricity Fees $300 -
Natural Gas $3,080 353
MMBtu
TOTAL YEARLY COSTS $104,203
RECOMMENDED SAVINGS* $9,361 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $2,459

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
01 2.2511: Insulate bare equipment $3,852 $1,833 $2,572
34,754
kWh
$1,280
-
kW-mo/yr
- -
02 2.4221: Install compressor air intakes in coolest locations $1,370 $980 $914
12,279
kWh
$456
-
kW-mo/yr
- -
03 2.3131: Reschedule plant operations or reduce load to avoid peaks $1,056 $1,000 - $1,056
-
kW-mo/yr
- -
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $993 $125 $665
8,934
kWh
$328
-
kW-mo/yr
- -
05 2.7142: Utilize higher efficiency lamps and/or ballasts $651 $1,922 $435
5,843
kWh
$216
-
kW-mo/yr
- -
06 2.4224: Upgrade controls on compressors $624 $1,090 $416
5,593
kWh
$208
-
kW-mo/yr
- -
07 2.7447: Install vinyl strip / high speed / air curtain doors $498 $585 - - $498
-
MMBtu
-
08 2.4231: Reduce the pressure of compressed air to the minimum required $234 $90 $154
2,072
kWh
$80
-
kW-mo/yr
- -
09 2.4151: Develop a repair/replace policy $83 $168 $117
1,575
kWh
$56
-
kW-mo/yr
- $(-90.0)
TOTAL RECOMMENDED $9,361 $7,793 $5,273
71,050
kWh
$3,680
-
kW-mo/yr
$498
-
MMBtu
$(-90.0)
TOTAL IMPLEMENTED $2,459 $2,890 $1,371
18,424
kWh
$680
-
kW-mo/yr
$498
-
MMBtu
$(-90.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs