| Assessment Year | 2016 |
|---|---|
| Principal Product | Fabricated Metal |
| NAICS | 332999: All Other Miscellaneous Fabricated Metal Product Manufacturing |
| SIC | 3499: Fabricated Metal Products, Not Elsewhere Classified |
| Sales Range | $5 M to 10M |
| # of Employees | 61 |
| Plant Area |
75,000
ft2
|
| Annual Production | 1,200
ton
|
| Production Hrs. Annual | 5,516
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $92,738 | 1,309,500 |
kWh
|
$0.071 |
| Electricity Demand | $34,422 | 4,305 |
kW-mo/yr
|
$8.00 |
| Natural Gas | $28,605 | 2,718 |
MMBtu
|
$10.52 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $32,457 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $12,420 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.4322: Use or replace with energy efficient substitutes | $13,053 | $54,000 |
$7,901
111,601
kWh
|
$5,152
-
kW-mo/yr
|
- | - | |
| 02 | 2.1233: Analyze flue gas for proper air/fuel ratio | $4,539 | $1,100 | - | - |
$4,629
-
MMBtu
|
$(-90.0) | |
| 03 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $4,268 | $2,530 |
$4,060
57,347
kWh
|
$208
-
kW-mo/yr
|
- | - | |
| 04 | 2.2414: Use waste heat from hot flue gases to preheat | $3,255 | $6,300 |
$(-38.0)
(-536)
kWh
|
- |
$3,293
-
MMBtu
|
- | |
| 05 | 2.4224: Upgrade controls on compressors | $2,540 | $4,500 |
$2,540
35,878
kWh
|
- | - | - | |
| 06 | 2.4231: Reduce the pressure of compressed air to the minimum required | $1,524 | $60 |
$1,220
17,233
kWh
|
$304
-
kW-mo/yr
|
- | - | |
| 07 | 2.7447: Install vinyl strip / high speed / air curtain doors | $1,189 | $283 | - | - |
$1,189
-
MMBtu
|
- | |
| 08 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,044 | $165 |
$836
11,801
kWh
|
$208
-
kW-mo/yr
|
- | - | |
| 09 | 2.4239: Eliminate or reduce compressed air usage | $581 | $1,275 |
$469
6,622
kWh
|
$112
-
kW-mo/yr
|
- | - | |
| 10 | 2.2511: Insulate bare equipment | $252 | $263 | - | - |
$252
-
MMBtu
|
- | |
| 11 | 2.4151: Develop a repair/replace policy | $212 | $527 |
$268
3,785
kWh
|
$64
-
kW-mo/yr
|
- | $(-120.0) | |
| TOTAL RECOMMENDED | $32,457 | $71,003 |
$17,256
243,731
kWh
|
$6,048
-
kW-mo/yr
|
$9,363
-
MMBtu
|
$(-210.0) | ||
| TOTAL IMPLEMENTED | $12,420 | $5,920 |
$6,853
96,788
kWh
|
$896
-
kW-mo/yr
|
$4,881
-
MMBtu
|
$(-210.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs