ITAC Assessment: WV0521
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ITAC Assessment: WV0521
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Assessment Year 2016
Principal Product Adhesive Manufacturing
NAICS 325520: Adhesive Manufacturing
SIC 2891: Adhesives and Sealants
Sales Range $100
M
to 500
M
# of Employees 80
Plant Area 100,000
ft2
Annual Production 8,000,000
pieces
Production Hrs. Annual 8,760
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $404,771 5,034,960
kWh
Electricity Demand $65,774 10,130
kW-mo/yr
Natural Gas $121,763 28,925
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $51,161 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $14,774

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
01 2.3191: Use demand controller or load shedder $26,401 $25,760 - $26,401
-
kW-mo/yr
- -
02 2.4224: Upgrade controls on compressors $10,186 $8,000 $10,186
126,686
kWh
- - -
03 2.7142: Utilize higher efficiency lamps and/or ballasts $5,543 $2,714 $4,719
58,688
kWh
$824
-
kW-mo/yr
- -
04 2.4231: Reduce the pressure of compressed air to the minimum required $3,142 $152 $2,830
35,201
kWh
$312
-
kW-mo/yr
- -
05 2.4151: Develop a repair/replace policy $2,423 $1,224 $2,593
32,251
kWh
$286
-
kW-mo/yr
- $(-456.0)
06 2.2511: Insulate bare equipment $1,612 $3,592 - - $1,612
-
MMBtu
-
07 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $728 $443 $657
8,169
kWh
$71
-
kW-mo/yr
- -
08 2.1233: Analyze flue gas for proper air/fuel ratio $718 $500 - - $775
-
MMBtu
$(-57.0)
09 2.7447: Install vinyl strip / high speed / air curtain doors $408 $728 - - $408
-
MMBtu
-
TOTAL RECOMMENDED $51,161 $43,113 $20,985
260,995
kWh
$27,894
-
kW-mo/yr
$2,795
-
MMBtu
$(-513.0)
TOTAL IMPLEMENTED $14,774 $9,095 $13,673
170,056
kWh
$383
-
kW-mo/yr
$775
-
MMBtu
$(-57.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs