ITAC Assessment: WV0520
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ITAC Assessment: WV0520
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Assessment Year 2016
Principal Product Metal Stamping
NAICS 336370: Motor Vehicle Metal Stamping
SIC 3465: Automotive Stampings
Sales Range $10
M
to 50
M
# of Employees 65
Plant Area 155,000
ft2
Annual Production 20,000,000
pieces
Production Hrs. Annual 4,940
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $100,566 1,995,347
kWh
Electricity Demand $137,369 7,770
kW-mo/yr
Natural Gas $17,363 2,221
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $48,267 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $7,366

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Personnel Changes Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $32,234 $120,094 $17,400
345,247
kWh
$14,834
-
kW-mo/yr
- - -
02 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $4,194 $11,813 $2,267
44,982
kWh
$1,927
-
kW-mo/yr
- - -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $4,037 $370 $2,181
43,265
kWh
$1,856
-
kW-mo/yr
- - -
04 2.7447: Install vinyl strip / high speed / air curtain doors $1,924 $1,187 - - - $1,924
-
MMBtu
-
05 2.3212: Optimize plant power factor $1,776 $5,830 - - $1,776 - -
06 2.7142: Utilize higher efficiency lamps and/or ballasts $1,809 $1,589 $960
19,047
kWh
$849
-
kW-mo/yr
- - -
07 2.4151: Develop a repair/replace policy $780 $1,156 $639
12,672
kWh
$548
-
kW-mo/yr
- - $(-407.0)
08 2.4221: Install compressor air intakes in coolest locations $773 $1,420 $419
8,316
kWh
$354
-
kW-mo/yr
- - -
09 2.4239: Eliminate or reduce compressed air usage $461 $428 $249
4,932
kWh
$212
-
kW-mo/yr
- - -
10 2.7142: Utilize higher efficiency lamps and/or ballasts $279 $384 $191
3,785
kWh
$88
-
kW-mo/yr
- - -
TOTAL RECOMMENDED $48,267 $144,271 $24,306
482,246
kWh
$20,668
-
kW-mo/yr
$1,776 $1,924
-
MMBtu
$(-407.0)
TOTAL IMPLEMENTED $7,366 $3,927 $4,220
83,701
kWh
$3,553
-
kW-mo/yr
- - $(-407.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs