| Assessment Year | 2016 |
|---|---|
| Principal Product | Rebuilding of locomotive cabs |
| NAICS | 336510: Railroad Rolling Stock Manufacturing |
| SIC | 3743: Railroad Equipment |
| Sales Range | $50 M to 100M |
| # of Employees | 345 |
| Plant Area |
315,900
ft2
|
| Annual Production | 176
units
|
| Production Hrs. Annual | 8,400
hrs
|
| Location (State) | West Virginia |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $410,553 | 10,395,000 |
kWh
|
$0.039 |
| Electricity Demand | $222,953 | 19,848 |
kW-mo/yr
|
$11.23 |
| Natural Gas | $353,312 | 65,905 |
MMBtu
|
$5.36 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $90,492 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $76,495 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.4224: Upgrade controls on compressors | $17,135 | $20,642 |
$11,127
281,700
kWh
|
$6,008
-
kW-mo/yr
|
- | - | |
| 02 | 2.7447: Install vinyl strip / high speed / air curtain doors | $15,399 | $914 | - | - |
$15,399
-
MMBtu
|
- | |
| 03 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $12,512 | $706 |
$8,896
225,214
kWh
|
$3,616
-
kW-mo/yr
|
- | - | |
| 04 | 2.7243: Improve air circulation with destratification fans / other methods | $11,556 | $43,115 | - | - |
$11,556
-
MMBtu
|
- | |
| 05 | 2.1233: Analyze flue gas for proper air/fuel ratio | $8,416 | $500 | - | - |
$8,544
-
MMBtu
|
$(-128.0) | |
| 06 | 2.2113: Repair or replace steam traps | $6,437 | $7,861 | - | - |
$7,043
-
MMBtu
|
$(-606.0) | |
| 07 | 2.2414: Use waste heat from hot flue gases to preheat | $6,361 | $21,950 |
$(-1,287.0)
(-32,587)
kWh
|
- |
$7,648
-
MMBtu
|
- | |
| 08 | 2.2511: Insulate bare equipment | $5,682 | $3,428 | - | - |
$5,682
-
MMBtu
|
- | |
| 09 | 2.7135: Install occupancy sensors | $2,986 | $510 |
$2,110
53,412
kWh
|
$876
-
kW-mo/yr
|
- | - | |
| 10 | 2.4151: Develop a repair/replace policy | $2,441 | $1,398 |
$2,469
62,511
kWh
|
$999
-
kW-mo/yr
|
- | $(-1,027.0) | |
| 11 | 2.4231: Reduce the pressure of compressed air to the minimum required | $1,011 | $128 |
$719
18,212
kWh
|
$292
-
kW-mo/yr
|
- | - | |
| 12 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $556 | $2,428 |
$399
10,113
kWh
|
$157
-
kW-mo/yr
|
- | - | |
| TOTAL RECOMMENDED | $90,492 | $103,580 |
$24,433
618,575
kWh
|
$11,948
-
kW-mo/yr
|
$55,872
-
MMBtu
|
$(-1,761.0) | ||
| TOTAL IMPLEMENTED | $76,495 | $59,067 |
$21,964
556,064
kWh
|
$10,949
-
kW-mo/yr
|
$44,316
-
MMBtu
|
$(-734.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs