| Assessment Year | 2015 |
|---|---|
| Principal Product | bread, rolls, and buns |
| NAICS | 311812: Commercial Bakeries |
| SIC | 2051: Bread and Other Bakery Products, Except Cookies and Crackers |
| Sales Range | $50 M to 100M |
| # of Employees | 220 |
| Plant Area |
81,000
ft2
|
| Annual Production | 83,000,000
lb
|
| Production Hrs. Annual | 8,112
hrs
|
| Location (State) | West Virginia |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $642,526 | 8,936,201 |
kWh
|
$0.072 |
| Natural Gas | $372,374 | 57,915 |
MMBtu
|
$6.43 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $122,567 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $40,269 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Natural Gas Savings | Personnel Changes Savings | Water Consumption Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.7447: Install vinyl strip / high speed / air curtain doors | $25,372 | $17,412 | - |
$25,372
-
MMBtu
|
- | - | |
| 02 | 2.4224: Upgrade controls on compressors | $24,572 | $25,343 |
$24,572
341,757
kWh
|
- | - | - | |
| 03 | 2.2414: Use waste heat from hot flue gases to preheat | $18,607 | $81,480 |
$(-235.0)
(-3,270)
kWh
|
$11,953
-
MMBtu
|
- |
$6,889
-
Tgal
|
|
| 04 | 2.4157: Establish a predictive maintenance program | $14,278 | $1,000 |
$14,898
207,208
kWh
|
- | $(-620.0) | - | |
| 05 | 2.1233: Analyze flue gas for proper air/fuel ratio | $12,854 | $1,700 | - |
$12,905
-
MMBtu
|
$(-51.0) | - | |
| 06 | 2.1221: Replace obsolete burners with more efficient ones | $10,108 | $7,873 | - |
$10,108
-
MMBtu
|
- | - | |
| 07 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $5,521 | $194 |
$5,521
76,794
kWh
|
- | - | - | |
| 08 | 2.4151: Develop a repair/replace policy | $3,800 | $545 |
$4,212
58,576
kWh
|
- | $(-412.0) | - | |
| 09 | 2.2522: Isolate hot or cold equipment | $3,639 | $5,172 | - |
$3,639
-
MMBtu
|
- | - | |
| 10 | 2.4231: Reduce the pressure of compressed air to the minimum required | $3,083 | $29 |
$3,083
42,874
kWh
|
- | - | - | |
| 11 | 2.2511: Insulate bare equipment | $733 | $1,287 | - |
$733
-
MMBtu
|
- | - | |
| TOTAL RECOMMENDED | $122,567 | $142,035 |
$52,051
723,939
kWh
|
$64,710
-
MMBtu
|
$(-1,083.0) |
$6,889
-
Tgal
|
||
| TOTAL IMPLEMENTED | $40,269 | $4,755 |
$27,714
385,452
kWh
|
$13,638
-
MMBtu
|
$(-1,083.0) | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Natural Gas Savings | Personnel Changes Savings | Water Consumption Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs