| Assessment Year | 2015 |
|---|---|
| Principal Product | Spark Plugs and O2 Sensors |
| NAICS | 336320: Motor Vehicle Electrical and Electronic Equipment Manufacturing |
| SIC | 3694: Electrical Equipment for Internal Combustion Engines |
| Sales Range | $100 M to 500M |
| # of Employees | 540 |
| Plant Area |
302,665
ft2
|
| Annual Production | 50,000,000
pieces
|
| Production Hrs. Annual | 6,240
hrs
|
| Location (State) | West Virginia |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $441,462 | 10,529,750 |
kWh
|
$0.042 |
| Electricity Demand | $247,071 | 21,872 |
kW-mo/yr
|
$11.30 |
| Electricity Fees | $4,500 | - |
|
- |
| Natural Gas | $87,362 | 12,116 |
MMBtu
|
$7.21 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $79,434 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $26,557 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.4224: Upgrade controls on compressors | $27,086 | $24,525 |
$20,163
480,869
kWh
|
$6,923
-
kW-mo/yr
|
- | - | |
| 02 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $20,552 | $4,210 |
$13,535
322,802
kWh
|
$7,017
-
kW-mo/yr
|
- | - | |
| 03 | 2.6218: Turn off equipment when not in use | $9,773 | $3,008 |
$6,439
153,568
kWh
|
$3,334
-
kW-mo/yr
|
- | - | |
| 04 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $8,054 | $4,016 |
$5,105
121,829
kWh
|
$2,949
-
kW-mo/yr
|
- | - | |
| 05 | 2.4157: Establish a predictive maintenance program | $6,086 | $1,000 |
$5,474
130,549
kWh
|
$2,836
-
kW-mo/yr
|
- | $(-2,224.0) | |
| 06 | 2.4151: Develop a repair/replace policy | $2,304 | $567 |
$1,847
44,060
kWh
|
$961
-
kW-mo/yr
|
- | $(-504.0) | |
| 07 | 2.6232: Install set-back timers | $2,208 | $918 | - | - |
$2,208
-
MMBtu
|
- | |
| 08 | 2.2437: Recover waste heat from equipment | $1,824 | $404 | - | - |
$1,824
-
MMBtu
|
- | |
| 09 | 2.7135: Install occupancy sensors | $1,207 | $186 |
$795
18,950
kWh
|
$412
-
kW-mo/yr
|
- | - | |
| 10 | 2.4239: Eliminate or reduce compressed air usage | $340 | $192 |
$227
5,408
kWh
|
$113
-
kW-mo/yr
|
- | - | |
| TOTAL RECOMMENDED | $79,434 | $39,026 |
$53,585
1,278,035
kWh
|
$24,545
-
kW-mo/yr
|
$4,032
-
MMBtu
|
$(-2,728.0) | ||
| TOTAL IMPLEMENTED | $26,557 | $8,783 |
$19,092
455,414
kWh
|
$10,193
-
kW-mo/yr
|
- | $(-2,728.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs