| Assessment Year | 2014 |
|---|---|
| Principal Product | Engines and Transmissions |
| NAICS | 336350: Motor Vehicle Transmission and Power Train Parts Manufacturing |
| SIC | 3714: Motor Vehicle Parts and Accessories |
| Sales Range | $100 M to 500M |
| # of Employees | 500 |
| Plant Area |
1,500,000
ft2
|
| Annual Production | 66,000
units
|
| Production Hrs. Annual | 4,160
hrs
|
| Location (State) | Maryland |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $2,197,154 | 40,057,049 |
kWh
|
$0.055 |
| Electricity Demand | $169,451 | 78,336 |
kW-mo/yr
|
$2.16 |
| Natural Gas | $995,332 | 192,198 |
MMBtu
|
$5.18 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $173,614 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $39,768 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.1221: Replace obsolete burners with more efficient ones | $83,149 | $50,000 | - | - | - |
$83,149
-
MMBtu
|
- | |
| 02 | 2.2424: Use heat in flue gases to preheat products or materials | $34,136 | $82,440 | - | - | - |
$34,136
-
MMBtu
|
- | |
| 03 | 2.3212: Optimize plant power factor | $12,000 | $56,000 | - | - | $12,000 | - | - | |
| 04 | 2.4224: Upgrade controls on compressors | $10,990 | $7,560 |
$10,990
200,329
kWh
|
- | - | - | - | |
| 05 | 2.4157: Establish a predictive maintenance program | $9,081 | $1,000 |
$12,456
227,044
kWh
|
$1,415
-
kW-mo/yr
|
- | - | $(-4,790.0) | |
| 06 | 2.7135: Install occupancy sensors | $5,633 | $2,520 |
$5,633
102,675
kWh
|
- | - | - | - | |
| 07 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $4,533 | - |
$4,071
74,215
kWh
|
$462
-
kW-mo/yr
|
- | - | - | |
| 08 | 2.2625: Chill water to the highest temperature possible | $2,271 | $210 |
$2,040
37,193
kWh
|
$231
-
kW-mo/yr
|
- | - | - | |
| 09 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $2,002 | $3,401 |
$1,799
32,790
kWh
|
$203
-
kW-mo/yr
|
- | - | - | |
| 10 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,857 | $570 |
$1,667
30,382
kWh
|
$190
-
kW-mo/yr
|
- | - | - | |
| 11 | 2.7261: Install timers and/or thermostats | $1,698 | $1,760 |
$1,525
27,800
kWh
|
$173
-
kW-mo/yr
|
- | - | - | |
| 12 | 2.4151: Develop a repair/replace policy | $1,457 | $1,334 |
$1,812
33,025
kWh
|
$205
-
kW-mo/yr
|
- | - | $(-560.0) | |
| 13 | 2.4231: Reduce the pressure of compressed air to the minimum required | $1,419 | $70 |
$1,274
23,215
kWh
|
$145
-
kW-mo/yr
|
- | - | - | |
| 14 | 2.4221: Install compressor air intakes in coolest locations | $1,359 | $487 |
$1,221
22,261
kWh
|
$138
-
kW-mo/yr
|
- | - | - | |
| 15 | 2.1233: Analyze flue gas for proper air/fuel ratio | $931 | $2,000 | - | - | - |
$1,036
-
MMBtu
|
$(-105.0) | |
| 16 | 2.2511: Insulate bare equipment | $564 | $2,006 | - | - | - |
$564
-
MMBtu
|
- | |
| 17 | 2.4239: Eliminate or reduce compressed air usage | $534 | $792 |
$480
8,754
kWh
|
$54
-
kW-mo/yr
|
- | - | - | |
| TOTAL RECOMMENDED | $173,614 | $212,150 |
$44,968
819,683
kWh
|
$3,216
-
kW-mo/yr
|
$12,000 |
$118,885
-
MMBtu
|
$(-5,455.0) | ||
| TOTAL IMPLEMENTED | $39,768 | $21,013 |
$41,707
760,229
kWh
|
$2,847
-
kW-mo/yr
|
- |
$564
-
MMBtu
|
$(-5,350.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs