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ITAC Assessment: WV0471
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ITAC Assessment: WV0471
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Find Something New - Open Random Assessment MAIN ITAC SITE VERSION [FOR BETA TESTING ONLY]
West Virginia University West Virginia University
Assessment Year 2013
Principal Product Bakeware and kitchen tools
NAICS 332431: Metal Can Manufacturing
SIC 3411: Metal Cans
Sales Range $10
M
to 50
M
# of Employees 165
Plant Area 137,535
ft2
Annual Production 500,000
ton
Production Hrs. Annual 4,160
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $170,942 1,975,080
kWh
Electricity Demand $56,480 8,280
kW-mo/yr
Natural Gas $41,691 7,026
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $49,874 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $33,467

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Personnel Changes Savings
01 2.4224: Upgrade controls on compressors $10,534 $27,000 $8,582
99,209
kWh
$1,952
-
kW-mo/yr
- - -
02 2.4239: Eliminate or reduce compressed air usage $8,009 $3,749 $6,522
75,400
kWh
$1,487
-
kW-mo/yr
- - -
03 2.7447: Install vinyl strip / high speed / air curtain doors $6,454 $6,210 $(-49.0)
(-564)
kWh
$(-20.0)
-
kW-mo/yr
- $6,523
-
MMBtu
-
04 2.8112: Combine utility meters $5,415 $11,000 - - $5,415 - -
05 2.4157: Establish a predictive maintenance program $5,088 $1,000 $4,771
55,157
kWh
$2,169
-
kW-mo/yr
- - $(-1,852.0)
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $4,860 $310 $3,960
45,775
kWh
$900
-
kW-mo/yr
- - -
07 2.4111: Utilize energy-efficient belts and other improved mechanisms $3,543 - $2,561
29,608
kWh
$982
-
kW-mo/yr
- - -
08 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $1,944 $3,375 $1,944
22,471
kWh
- - - -
09 2.7135: Install occupancy sensors $1,731 $680 $1,410
16,298
kWh
$321
-
kW-mo/yr
- - -
10 2.7142: Utilize higher efficiency lamps and/or ballasts $1,159 $4,625 $954
11,033
kWh
$205
-
kW-mo/yr
- - -
11 2.4231: Reduce the pressure of compressed air to the minimum required $716 $105 $532
6,154
kWh
$184
-
kW-mo/yr
- - -
12 2.7122: Disconnect ballasts $297 $70 $242
2,796
kWh
$55
-
kW-mo/yr
- - -
13 2.4151: Develop a repair/replace policy $124 $426 $168
1,947
kWh
$61
-
kW-mo/yr
- - $(-105.0)
TOTAL RECOMMENDED $49,874 $58,550 $31,597
365,284
kWh
$8,296
-
kW-mo/yr
$5,415 $6,523
-
MMBtu
$(-1,957.0)
TOTAL IMPLEMENTED $33,467 $45,216 $23,180
267,977
kWh
$6,829
-
kW-mo/yr
$5,415 - $(-1,957.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs