ITAC Assessment: WV0460
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ITAC Assessment: WV0460
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Assessment Year 2013
Principal Product polyethylene pipes
NAICS 326122: Plastics Pipe and Pipe Fitting Manufacturing
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 130
Plant Area 82,840
ft2
Annual Production 40,000,000
lb
Production Hrs. Annual 8,760
hrs
Location (State) West Virginia

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $603,950 14,465,075
kWh
Electricity Demand $327,515 24,652
kW-mo/yr
Electricity Fees $4,595 -
Natural Gas $33,173 3,476
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $61,227 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $43,330

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
01 2.4111: Utilize energy-efficient belts and other improved mechanisms $17,183 - $11,951
285,916
kWh
$5,232
-
kW-mo/yr
- -
02 2.4156: Establish a preventative maintenance program $14,224 $1,000 $9,971
238,548
kWh
$4,346
-
kW-mo/yr
- $(-93.0)
03 2.7142: Utilize higher efficiency lamps and/or ballasts $7,833 $27,115 $5,454
130,489
kWh
$2,379
-
kW-mo/yr
- -
04 2.4151: Develop a repair/replace policy $7,221 $553 $5,107
122,173
kWh
$2,219
-
kW-mo/yr
- $(-105.0)
05 2.2437: Recover waste heat from equipment $6,230 $2,734 - - $6,230
-
MMBtu
-
06 2.7261: Install timers and/or thermostats $2,480 $2,088 - - $2,480
-
MMBtu
-
07 2.4231: Reduce the pressure of compressed air to the minimum required $2,232 $18 $1,554
37,186
kWh
$678
-
kW-mo/yr
- -
08 2.4222: Install adequate dryers on air lines to eliminate blowdown $1,354 $6,500 $942
22,539
kWh
$412
-
kW-mo/yr
- -
09 2.7142: Utilize higher efficiency lamps and/or ballasts $936 $10,030 $497
11,900
kWh
$439
-
kW-mo/yr
- -
10 2.7142: Utilize higher efficiency lamps and/or ballasts $797 $1,725 $305
7,287
kWh
$492
-
kW-mo/yr
- -
11 2.4239: Eliminate or reduce compressed air usage $737 $829 $511
12,229
kWh
$226
-
kW-mo/yr
- -
TOTAL RECOMMENDED $61,227 $52,592 $36,292
868,267
kWh
$16,423
-
kW-mo/yr
$8,710
-
MMBtu
$(-198.0)
TOTAL IMPLEMENTED $43,330 $14,155 $29,896
715,239
kWh
$13,632
-
kW-mo/yr
- $(-198.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs