ITAC Assessment: WV0449
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ITAC Assessment: WV0449
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Assessment Year 2012
Principal Product MICR toner and ribbons for printers
NAICS 339940: Office Supplies (except Paper) Manufacturing
SIC 3955: Carbon Paper and Inked Ribbons
Sales Range $10
M
to 50
M
# of Employees 98
Plant Area 88,000
ft2
Annual Production 830,000
lb
Production Hrs. Annual 3,952
hrs
Location (State) West Virginia

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $210,901 3,143,735
kWh
Electricity Demand $66,569 10,801
kW-mo/yr
Electricity Fees $7,025 -
Natural Gas $46,865 5,111
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $40,933 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $20,738

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
01 2.2437: Recover waste heat from equipment $9,142 $3,345 - - $9,142
-
MMBtu
-
02 2.7142: Utilize higher efficiency lamps and/or ballasts $7,722 $23,208 $6,250
93,165
kWh
$1,472
-
kW-mo/yr
- -
03 2.7142: Utilize higher efficiency lamps and/or ballasts $6,929 $13,233 $5,303
79,040
kWh
$1,626
-
kW-mo/yr
- -
04 2.4156: Establish a preventative maintenance program $3,821 $1,000 $3,128
46,617
kWh
$875
-
kW-mo/yr
- $(-182.0)
05 2.4314: Use synthetic lubricant $3,043 $500 $2,378
35,449
kWh
$665
-
kW-mo/yr
- -
06 2.2437: Recover waste heat from equipment $2,472 $4,330 $(-68.0)
(-1,014)
kWh
$(-18.0)
-
kW-mo/yr
$2,558
-
MMBtu
-
07 2.4151: Develop a repair/replace policy $2,133 $637 $2,058
30,678
kWh
$579
-
kW-mo/yr
- $(-504.0)
08 2.7261: Install timers and/or thermostats $1,302 $605 - - $1,302
-
MMBtu
-
09 2.7241: Install outside air damper / economizer on hvac unit $1,258 $1,084 $1,258
18,752
kWh
- - -
10 2.4239: Eliminate or reduce compressed air usage $808 $1,242 $808
12,047
kWh
- - -
11 2.4221: Install compressor air intakes in coolest locations $803 $1,484 $628
9,366
kWh
$175
-
kW-mo/yr
- -
12 2.2414: Use waste heat from hot flue gases to preheat $734 $1,630 - - $734
-
MMBtu
-
13 2.2122: Install / repair insulation on condensate lines $633 $771 - - $633
-
MMBtu
-
14 2.1233: Analyze flue gas for proper air/fuel ratio $133 $500 - - $165
-
MMBtu
$(-32.0)
TOTAL RECOMMENDED $40,933 $53,569 $21,743
324,100
kWh
$5,374
-
kW-mo/yr
$14,534
-
MMBtu
$(-718.0)
TOTAL IMPLEMENTED $20,738 $38,578 $16,739
249,500
kWh
$4,552
-
kW-mo/yr
$165
-
MMBtu
$(-718.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs