| Assessment Year | 2011 |
|---|---|
| Principal Product | Recycled Aluminum |
| NAICS | 331314: Secondary Smelting and Alloying of Aluminum |
| SIC | 3341: Secondary Smelting and Refining of Nonferrous Metals |
| Sales Range | $10 M to 50M |
| # of Employees | 74 |
| Plant Area |
200,000
ft2
|
| Annual Production | 366,000,000
lb
|
| Production Hrs. Annual | 8,760
hrs
|
| Location (State) | West Virginia |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $416,750 | 10,937,315 |
kWh
|
$0.038 |
| Electricity Demand | $269,285 | 18,579 |
kW-mo/yr
|
$14.49 |
| Natural Gas | $711,804 | 131,229 |
MMBtu
|
$5.42 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $149,863 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $46,230 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $39,104 | $107,167 |
$27,106
699,886
kWh
|
$11,998
-
kW-mo/yr
|
- | - | |
| 02 | 2.2414: Use waste heat from hot flue gases to preheat | $26,986 | $25,242 | - | - |
$26,986
-
MMBtu
|
- | |
| 03 | 2.2424: Use heat in flue gases to preheat products or materials | $23,750 | $68,377 | - | - |
$23,750
-
MMBtu
|
- | |
| 04 | 2.4156: Establish a preventative maintenance program | $14,539 | $4,000 |
$9,726
251,113
kWh
|
$4,985
-
kW-mo/yr
|
- | $(-172.0) | |
| 05 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $12,808 | $24,313 |
$7,968
205,738
kWh
|
$4,840
-
kW-mo/yr
|
- | - | |
| 06 | 2.2511: Insulate bare equipment | $10,092 | $2,424 | - | - |
$10,092
-
MMBtu
|
- | |
| 07 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $8,963 | $2,000 |
$5,926
153,021
kWh
|
$3,037
-
kW-mo/yr
|
- | - | |
| 08 | 2.4151: Develop a repair/replace policy | $8,588 | $629 |
$5,806
149,918
kWh
|
$2,970
-
kW-mo/yr
|
- | $(-188.0) | |
| 09 | 2.4221: Install compressor air intakes in coolest locations | $2,774 | $648 |
$1,832
47,306
kWh
|
$942
-
kW-mo/yr
|
- | - | |
| 10 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,332 | $359 |
$883
22,807
kWh
|
$449
-
kW-mo/yr
|
- | - | |
| 11 | 2.6232: Install set-back timers | $927 | $617 | - | - |
$927
-
MMBtu
|
- | |
| TOTAL RECOMMENDED | $149,863 | $235,776 |
$59,247
1,529,789
kWh
|
$29,221
-
kW-mo/yr
|
$61,755
-
MMBtu
|
$(-360.0) | ||
| TOTAL IMPLEMENTED | $46,230 | $31,301 |
$30,309
782,597
kWh
|
$16,281
-
kW-mo/yr
|
- | $(-360.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs