| Assessment Year | 2011 |
|---|---|
| Principal Product | Copper alloy strips |
| NAICS | 332323: Ornamental and Architectural Metal Work Manufacturing |
| SIC | 3479: Coating, Engraving, and Allied Services, Not Elsewhere Classified |
| Sales Range | $50 M to 100M |
| # of Employees | 50 |
| Plant Area |
63,000
ft2
|
| Annual Production | 24,000,000
lb
|
| Production Hrs. Annual | 6,000
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $114,445 | 2,824,920 |
kWh
|
$0.041 |
| Electricity Demand | $130,447 | 6,392 |
kW-mo/yr
|
$20.41 |
| Natural Gas | $53,235 | 8,427 |
MMBtu
|
$6.32 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $22,787 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $11,340 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.4224: Upgrade controls on compressors | $4,732 | $16,000 |
$3,801
93,931
kWh
|
$931
-
kW-mo/yr
|
- | - | |
| 02 | 2.2136: Install / repair insulation on steam lines | $3,343 | $2,009 | - | - |
$3,343
-
MMBtu
|
- | |
| 03 | 2.4133: Use most efficient type of electric motors | $3,088 | $1,625 |
$1,738
42,924
kWh
|
$1,650
-
kW-mo/yr
|
- | $(-300.0) | |
| 04 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $2,813 | - |
$1,401
34,593
kWh
|
$1,412
-
kW-mo/yr
|
- | - | |
| 05 | 2.4151: Develop a repair/replace policy | $2,048 | $2,000 |
$1,478
36,485
kWh
|
$1,403
-
kW-mo/yr
|
- | $(-833.0) | |
| 06 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,487 | $4,365 |
$403
9,950
kWh
|
$1,084
-
kW-mo/yr
|
- | - | |
| 07 | 2.1233: Analyze flue gas for proper air/fuel ratio | $1,292 | $1,000 | - | - |
$1,542
-
MMBtu
|
$(-250.0) | |
| 08 | 2.4231: Reduce the pressure of compressed air to the minimum required | $950 | $100 |
$562
13,879
kWh
|
$388
-
kW-mo/yr
|
- | - | |
| 09 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $894 | $340 |
$527
13,005
kWh
|
$367
-
kW-mo/yr
|
- | - | |
| 10 | 2.7261: Install timers and/or thermostats | $872 | $600 | - | - |
$872
-
MMBtu
|
- | |
| 11 | 2.4221: Install compressor air intakes in coolest locations | $737 | $3,325 |
$431
10,644
kWh
|
$306
-
kW-mo/yr
|
- | - | |
| 12 | 2.2414: Use waste heat from hot flue gases to preheat | $531 | $6,150 | - | - |
$531
-
MMBtu
|
- | |
| TOTAL RECOMMENDED | $22,787 | $37,514 |
$10,341
255,411
kWh
|
$7,541
-
kW-mo/yr
|
$6,288
-
MMBtu
|
$(-1,383.0) | ||
| TOTAL IMPLEMENTED | $11,340 | $5,449 |
$3,968
97,962
kWh
|
$3,570
-
kW-mo/yr
|
$4,885
-
MMBtu
|
$(-1,083.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs