| Assessment Year | 2010 |
|---|---|
| Principal Product | Automotive Stampings |
| NAICS | 336370: Motor Vehicle Metal Stamping |
| SIC | 3465: Automotive Stampings |
| Sales Range | $10 M to 50M |
| # of Employees | 160 |
| Plant Area |
250,000
ft2
|
| Annual Production | 64,000,000
lb
|
| Production Hrs. Annual | 6,000
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $586,322 | 8,652,000 |
kWh
|
$0.068 |
| Electricity Demand | $184,170 | 23,021 |
kW-mo/yr
|
$8.00 |
| Natural Gas | $192,665 | 18,667 |
MMBtu
|
$10.32 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $186,106 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $42,699 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Administrative Changes Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.1311: Replace electrically-operated equipment with fossil fuel equipment | $86,422 | $15,000 |
$154,330
2,276,255
kWh
|
$46,272
-
kW-mo/yr
|
$(-114,180.0)
-
MMBtu
|
- | |
| 02 | 2.4224: Upgrade controls on compressors | $21,876 | $30,800 |
$18,468
272,394
kWh
|
$3,408
-
kW-mo/yr
|
- | - | |
| 03 | 2.7314: Reduce ventilation air | $18,153 | $5,000 | - | - |
$18,153
-
MMBtu
|
- | |
| 04 | 2.3191: Use demand controller or load shedder | $14,296 | $7,820 | - |
$14,296
-
kW-mo/yr
|
- | - | |
| 05 | 2.7231: Use radiant heater for spot heating | $12,353 | $34,050 | - | - |
$12,353
-
MMBtu
|
- | |
| 06 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $8,767 | $1,503 |
$7,095
104,649
kWh
|
$1,672
-
kW-mo/yr
|
- | - | |
| 07 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $7,621 | $2,000 |
$6,173
91,045
kWh
|
$1,448
-
kW-mo/yr
|
- | - | |
| 08 | 2.4157: Establish a predictive maintenance program | $5,733 | $700 |
$4,736
69,850
kWh
|
$1,120
-
kW-mo/yr
|
- | $(-123.0) | |
| 09 | 2.7316: Centralize control of exhaust fans to ensure their shutdown, or establish program to ensure manual shutdown | $4,603 | $5,265 | - | - |
$4,603
-
MMBtu
|
- | |
| 10 | 2.4221: Install compressor air intakes in coolest locations | $3,852 | $884 |
$3,116
45,958
kWh
|
$736
-
kW-mo/yr
|
- | - | |
| 11 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,398 | $4,490 |
$870
12,825
kWh
|
$528
-
kW-mo/yr
|
- | - | |
| 12 | 2.6231: Utilize controls to operate equipment only when needed | $1,032 | $1,312 | - | - |
$1,032
-
MMBtu
|
- | |
| TOTAL RECOMMENDED | $186,106 | $108,824 |
$194,788
2,872,976
kWh
|
$69,480
-
kW-mo/yr
|
$(-78,039.0)
-
MMBtu
|
$(-123.0) | ||
| TOTAL IMPLEMENTED | $42,699 | $18,709 |
$21,990
324,327
kWh
|
$19,800
-
kW-mo/yr
|
$1,032
-
MMBtu
|
$(-123.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Administrative Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs