ITAC Assessment: WV0415
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ITAC Assessment: WV0415
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Assessment Year 2010
Principal Product Automotive Stampings
NAICS 336370: Motor Vehicle Metal Stamping
SIC 3465: Automotive Stampings
Sales Range $10
M
to 50
M
# of Employees 160
Plant Area 250,000
ft2
Annual Production 64,000,000
lb
Production Hrs. Annual 6,000
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $586,322 8,652,000
kWh
Electricity Demand $184,170 23,021
kW-mo/yr
Natural Gas $192,665 18,667
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $186,106 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $42,699

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings
01 2.1311: Replace electrically-operated equipment with fossil fuel equipment $86,422 $15,000 $154,330
2,276,255
kWh
$46,272
-
kW-mo/yr
$(-114,180.0)
-
MMBtu
-
02 2.4224: Upgrade controls on compressors $21,876 $30,800 $18,468
272,394
kWh
$3,408
-
kW-mo/yr
- -
03 2.7314: Reduce ventilation air $18,153 $5,000 - - $18,153
-
MMBtu
-
04 2.3191: Use demand controller or load shedder $14,296 $7,820 - $14,296
-
kW-mo/yr
- -
05 2.7231: Use radiant heater for spot heating $12,353 $34,050 - - $12,353
-
MMBtu
-
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $8,767 $1,503 $7,095
104,649
kWh
$1,672
-
kW-mo/yr
- -
07 2.4111: Utilize energy-efficient belts and other improved mechanisms $7,621 $2,000 $6,173
91,045
kWh
$1,448
-
kW-mo/yr
- -
08 2.4157: Establish a predictive maintenance program $5,733 $700 $4,736
69,850
kWh
$1,120
-
kW-mo/yr
- $(-123.0)
09 2.7316: Centralize control of exhaust fans to ensure their shutdown, or establish program to ensure manual shutdown $4,603 $5,265 - - $4,603
-
MMBtu
-
10 2.4221: Install compressor air intakes in coolest locations $3,852 $884 $3,116
45,958
kWh
$736
-
kW-mo/yr
- -
11 2.7142: Utilize higher efficiency lamps and/or ballasts $1,398 $4,490 $870
12,825
kWh
$528
-
kW-mo/yr
- -
12 2.6231: Utilize controls to operate equipment only when needed $1,032 $1,312 - - $1,032
-
MMBtu
-
TOTAL RECOMMENDED $186,106 $108,824 $194,788
2,872,976
kWh
$69,480
-
kW-mo/yr
$(-78,039.0)
-
MMBtu
$(-123.0)
TOTAL IMPLEMENTED $42,699 $18,709 $21,990
324,327
kWh
$19,800
-
kW-mo/yr
$1,032
-
MMBtu
$(-123.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs