| Assessment Year | 2010 |
|---|---|
| Principal Product | aluminium windows and doors |
| NAICS | 332321: Metal Window and Door Manufacturing |
| SIC | 3442: Metal Doors, Sash, Frames, Molding, and Trim Manufacturing |
| Sales Range | $100 M to 500M |
| # of Employees | 900 |
| Plant Area |
900,000
ft2
|
| Annual Production | 2,160
Tgal
|
| Production Hrs. Annual | 6,120
hrs
|
| Location (State) | Pennsylvania |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $1,622,448 | 22,318,638 |
kWh
|
$0.073 |
| Natural Gas | $662,877 | 127,004 |
MMBtu
|
$5.22 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $463,677 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $201,014 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.4322: Use or replace with energy efficient substitutes | $108,743 | $89,900 | - |
$108,743
-
MMBtu
|
- | - | |
| 02 | 2.2414: Use waste heat from hot flue gases to preheat | $89,967 | $129,542 | - |
$89,967
-
MMBtu
|
- | - | |
| 03 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $77,291 | $154,121 |
$77,291
1,063,300
kWh
|
- | - | - | |
| 04 | 2.2628: Utilize a less expensive cooling method | $59,435 | $55,000 |
$59,435
817,656
kWh
|
- | - | - | |
| 05 | 2.2514: Cover open tanks | $41,697 | $9,404 | - |
$41,697
-
MMBtu
|
- | - | |
| 06 | 2.2426: Use waste heat from flue gases to heat space conditioning air | $24,889 | $9,534 |
$(-353.0)
(-4,851)
kWh
|
$25,317
-
MMBtu
|
$(-75.0) | - | |
| 07 | 2.6212: Turn off equipment during breaks, reduce operating time | $14,418 | - | - |
$14,418
-
MMBtu
|
- | - | |
| 08 | 2.2437: Recover waste heat from equipment | $12,163 | $1,048 | - |
$12,163
-
MMBtu
|
- | - | |
| 09 | 2.4151: Develop a repair/replace policy | $10,138 | $1,674 |
$12,448
171,247
kWh
|
- | $(-2,310.0) | - | |
| 10 | 2.6231: Utilize controls to operate equipment only when needed | $6,565 | $7,770 |
$6,565
90,313
kWh
|
- | - | - | |
| 11 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $6,414 | - |
$9,164
126,074
kWh
|
- | - | $(-2,750.0) | |
| 12 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $4,242 | $16,759 |
$4,242
58,351
kWh
|
- | - | - | |
| 13 | 2.4221: Install compressor air intakes in coolest locations | $3,528 | $1,876 |
$3,528
48,538
kWh
|
- | - | - | |
| 14 | 2.4239: Eliminate or reduce compressed air usage | $2,830 | $6,571 |
$2,830
38,939
kWh
|
- | - | - | |
| 15 | 2.1233: Analyze flue gas for proper air/fuel ratio | $1,069 | $1,000 | - |
$1,300
-
MMBtu
|
$(-231.0) | - | |
| 16 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $288 | $357 |
$288
3,961
kWh
|
- | - | - | |
| TOTAL RECOMMENDED | $463,677 | $484,556 |
$175,438
2,413,528
kWh
|
$293,605
-
MMBtu
|
$(-2,616.0) | $(-2,750.0) | ||
| TOTAL IMPLEMENTED | $201,014 | $245,016 |
$165,345
2,274,677
kWh
|
$41,035
-
MMBtu
|
$(-2,616.0) | $(-2,750.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs