| Assessment Year | 2010 |
|---|---|
| Principal Product | Auto Metal Stampings and Welded Components for Automation Industries |
| NAICS | 336370: Motor Vehicle Metal Stamping |
| SIC | 3714: Motor Vehicle Parts and Accessories |
| Sales Range | $50 M to 100M |
| # of Employees | 180 |
| Plant Area |
210,000
ft2
|
| Annual Production | 500,000
pieces
|
| Production Hrs. Annual | 4,250
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $266,226 | 4,147,332 |
kWh
|
$0.064 |
| Electricity Demand | $126,980 | 11,538 |
kW-mo/yr
|
$11.01 |
| Electricity Fees | $(-3,138.0) | - |
|
- |
| Natural Gas | $153,339 | 15,805 |
MMBtu
|
$9.70 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $163,105 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $72,935 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Administrative Changes Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.7231: Use radiant heater for spot heating | $47,191 | $33,500 | - | - |
$47,191
-
MMBtu
|
- | |
| 02 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $44,874 | $82 |
$30,231
470,954
kWh
|
$14,643
-
kW-mo/yr
|
- | - | |
| 03 | 2.7313: Recycle air for heating, ventilation and air conditioning | $23,707 | $85,000 | - | - |
$23,707
-
MMBtu
|
- | |
| 04 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $8,427 | - |
$5,675
88,404
kWh
|
$2,752
-
kW-mo/yr
|
- | - | |
| 05 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $7,953 | $13,218 |
$4,672
72,781
kWh
|
$3,281
-
kW-mo/yr
|
- | - | |
| 06 | 2.7245: Use direct air supply to exhaust hoods | $7,925 | $6,500 | - | - |
$7,925
-
MMBtu
|
- | |
| 07 | 2.1336: Install equipment to utilize waste fuel | $7,384 | $8,500 | - | - |
$4,850
-
MMBtu
|
$2,534 | |
| 08 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $4,726 | $316 |
$3,185
49,618
kWh
|
$1,541
-
kW-mo/yr
|
- | - | |
| 09 | 2.4157: Establish a predictive maintenance program | $4,520 | $1,123 |
$3,045
47,434
kWh
|
$1,475
-
kW-mo/yr
|
- | - | |
| 10 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $2,435 | $1,900 |
$1,642
25,585
kWh
|
$793
-
kW-mo/yr
|
- | - | |
| 11 | 2.4221: Install compressor air intakes in coolest locations | $2,043 | $1,250 |
$1,118
17,416
kWh
|
$925
-
kW-mo/yr
|
- | - | |
| 12 | 2.2414: Use waste heat from hot flue gases to preheat | $1,505 | $6,725 | - | - |
$1,505
-
MMBtu
|
- | |
| 13 | 2.7447: Install vinyl strip / high speed / air curtain doors | $415 | $1,118 | - | - |
$415
-
MMBtu
|
- | |
| TOTAL RECOMMENDED | $163,105 | $159,232 |
$49,568
772,192
kWh
|
$25,410
-
kW-mo/yr
|
$85,593
-
MMBtu
|
$2,534 | ||
| TOTAL IMPLEMENTED | $72,935 | $16,639 |
$48,450
754,776
kWh
|
$24,485
-
kW-mo/yr
|
- | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Administrative Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs