ITAC Assessment: WV0400
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ITAC Assessment: WV0400
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Assessment Year 2010
Principal Product Thermoplastic hoses and tubing
NAICS 325211: Plastics Material and Resin Manufacturing
SIC 2821: Plastics Materials, Synthetic Resins, and Nonvulcanizable Elastomers
Sales Range $50
M
to 100
M
# of Employees 174
Plant Area 17,000
ft2
Annual Production 13,000
thousand feet
Production Hrs. Annual 6,240
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $420,895 8,400,464
kWh
Electricity Demand $222,123 17,363
kW-mo/yr
Natural Gas $87,875 10,808
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $221,297 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $184,191

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Administrative Changes Savings Primary Product Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $104,233 $15,269 - - - - - $104,233
02 2.7142: Utilize higher efficiency lamps and/or ballasts $28,861 $27,401 $19,358
386,387
kWh
$9,503
-
kW-mo/yr
- - - -
03 2.7447: Install vinyl strip / high speed / air curtain doors $15,520 $7,000 - - $15,520
-
MMBtu
- - -
04 2.7313: Recycle air for heating, ventilation and air conditioning $10,016 $5,000 - - $10,016
-
MMBtu
- - -
05 2.7447: Install vinyl strip / high speed / air curtain doors $8,436 $24,000 - - $1,512
-
MMBtu
$5,824 $1,100 -
06 2.7142: Utilize higher efficiency lamps and/or ballasts $7,119 $10,100 $4,778
95,377
kWh
$2,341
-
kW-mo/yr
- - - -
07 2.2136: Install / repair insulation on steam lines $7,115 $4,520 $4,774
95,286
kWh
$2,341
-
kW-mo/yr
- - - -
08 2.4239: Eliminate or reduce compressed air usage $6,554 $3,700 $4,392
87,655
kWh
$2,162
-
kW-mo/yr
- - - -
09 2.7231: Use radiant heater for spot heating $6,252 $9,080 - - $6,252
-
MMBtu
- - -
10 2.4151: Develop a repair/replace policy $4,903 $2,278 $3,409
68,040
kWh
$1,674
-
kW-mo/yr
- $(-180.0) - -
11 2.7226: Use computer programs to optimize hvac performance $4,862 $2,300 - - $4,862
-
MMBtu
- - -
12 2.4157: Establish a predictive maintenance program $4,744 $2,000 $3,426
68,380
kWh
$1,688
-
kW-mo/yr
- $(-370.0) - -
13 2.4239: Eliminate or reduce compressed air usage $3,843 $7,688 $2,577
51,434
kWh
$1,266
-
kW-mo/yr
- - - -
14 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,991 $1,713 $2,006
40,033
kWh
$985
-
kW-mo/yr
- - - -
15 2.4221: Install compressor air intakes in coolest locations $2,177 $1,575 $1,461
29,167
kWh
$716
-
kW-mo/yr
- - - -
16 2.4312: Improve lubrication practices $2,060 $1,868 $1,320
26,362
kWh
$740
-
kW-mo/yr
- - - -
17 2.7243: Improve air circulation with destratification fans / other methods $1,611 $1,890 $(-122.0)
(-2,444)
kWh
$(-64.0)
-
kW-mo/yr
$1,797
-
MMBtu
- - -
TOTAL RECOMMENDED $221,297 $127,382 $47,379
945,677
kWh
$23,352
-
kW-mo/yr
$39,959
-
MMBtu
$5,274 $1,100 $104,233
TOTAL IMPLEMENTED $184,191 $80,269 $40,328
804,937
kWh
$19,798
-
kW-mo/yr
$20,382
-
MMBtu
$(-550.0) - $104,233
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Administrative Changes Savings Primary Product Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs