| Assessment Year | 2010 |
|---|---|
| Principal Product | Thermoplastic hoses and tubing |
| NAICS | 325211: Plastics Material and Resin Manufacturing |
| SIC | 2821: Plastics Materials, Synthetic Resins, and Nonvulcanizable Elastomers |
| Sales Range | $50 M to 100M |
| # of Employees | 174 |
| Plant Area |
17,000
ft2
|
| Annual Production | 13,000
thousand feet
|
| Production Hrs. Annual | 6,240
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $420,895 | 8,400,464 |
kWh
|
$0.050 |
| Electricity Demand | $222,123 | 17,363 |
kW-mo/yr
|
$12.79 |
| Natural Gas | $87,875 | 10,808 |
MMBtu
|
$8.13 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $221,297 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $184,191 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Administrative Changes Savings | Primary Product Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $104,233 | $15,269 | - | - | - | - | - | $104,233 | |
| 02 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $28,861 | $27,401 |
$19,358
386,387
kWh
|
$9,503
-
kW-mo/yr
|
- | - | - | - | |
| 03 | 2.7447: Install vinyl strip / high speed / air curtain doors | $15,520 | $7,000 | - | - |
$15,520
-
MMBtu
|
- | - | - | |
| 04 | 2.7313: Recycle air for heating, ventilation and air conditioning | $10,016 | $5,000 | - | - |
$10,016
-
MMBtu
|
- | - | - | |
| 05 | 2.7447: Install vinyl strip / high speed / air curtain doors | $8,436 | $24,000 | - | - |
$1,512
-
MMBtu
|
$5,824 | $1,100 | - | |
| 06 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $7,119 | $10,100 |
$4,778
95,377
kWh
|
$2,341
-
kW-mo/yr
|
- | - | - | - | |
| 07 | 2.2136: Install / repair insulation on steam lines | $7,115 | $4,520 |
$4,774
95,286
kWh
|
$2,341
-
kW-mo/yr
|
- | - | - | - | |
| 08 | 2.4239: Eliminate or reduce compressed air usage | $6,554 | $3,700 |
$4,392
87,655
kWh
|
$2,162
-
kW-mo/yr
|
- | - | - | - | |
| 09 | 2.7231: Use radiant heater for spot heating | $6,252 | $9,080 | - | - |
$6,252
-
MMBtu
|
- | - | - | |
| 10 | 2.4151: Develop a repair/replace policy | $4,903 | $2,278 |
$3,409
68,040
kWh
|
$1,674
-
kW-mo/yr
|
- | $(-180.0) | - | - | |
| 11 | 2.7226: Use computer programs to optimize hvac performance | $4,862 | $2,300 | - | - |
$4,862
-
MMBtu
|
- | - | - | |
| 12 | 2.4157: Establish a predictive maintenance program | $4,744 | $2,000 |
$3,426
68,380
kWh
|
$1,688
-
kW-mo/yr
|
- | $(-370.0) | - | - | |
| 13 | 2.4239: Eliminate or reduce compressed air usage | $3,843 | $7,688 |
$2,577
51,434
kWh
|
$1,266
-
kW-mo/yr
|
- | - | - | - | |
| 14 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $2,991 | $1,713 |
$2,006
40,033
kWh
|
$985
-
kW-mo/yr
|
- | - | - | - | |
| 15 | 2.4221: Install compressor air intakes in coolest locations | $2,177 | $1,575 |
$1,461
29,167
kWh
|
$716
-
kW-mo/yr
|
- | - | - | - | |
| 16 | 2.4312: Improve lubrication practices | $2,060 | $1,868 |
$1,320
26,362
kWh
|
$740
-
kW-mo/yr
|
- | - | - | - | |
| 17 | 2.7243: Improve air circulation with destratification fans / other methods | $1,611 | $1,890 |
$(-122.0)
(-2,444)
kWh
|
$(-64.0)
-
kW-mo/yr
|
$1,797
-
MMBtu
|
- | - | - | |
| TOTAL RECOMMENDED | $221,297 | $127,382 |
$47,379
945,677
kWh
|
$23,352
-
kW-mo/yr
|
$39,959
-
MMBtu
|
$5,274 | $1,100 | $104,233 | ||
| TOTAL IMPLEMENTED | $184,191 | $80,269 |
$40,328
804,937
kWh
|
$19,798
-
kW-mo/yr
|
$20,382
-
MMBtu
|
$(-550.0) | - | $104,233 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Administrative Changes Savings | Primary Product Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs