ITAC Assessment: NC0543
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ITAC Assessment: NC0543
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Assessment Year 2015
Principal Product Steering and suspension parts
NAICS 336330: Motor Vehicle Steering and Suspension Components (except Spring) Manufacturing
SIC 3714: Motor Vehicle Parts and Accessories
Sales Range $50
M
to 100
M
# of Employees 330
Plant Area 144,000
ft2
Annual Production 16,000
pieces
Production Hrs. Annual 6,000
hrs
Location (State) Virginia

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $397,871 6,674,596
kWh
Electricity Demand $155,485 12,715
kW-mo/yr
Natural Gas $119,480 14,043
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $144,839 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $75,788

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (haz) Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $64,078 $68,997 $46,472
774,534
kWh
$17,381
-
kW-mo/yr
- - - $225
02 2.1311: Replace electrically-operated equipment with fossil fuel equipment $28,971 $40,000 $21,273
354,556
kWh
$19,523
-
kW-mo/yr
$(-11,825.0)
-
MMBtu
- - -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $7,402 $100 $6,043
100,710
kWh
$2,259
-
kW-mo/yr
- - $(-600.0) $(-300.0)
04 2.2437: Recover waste heat from equipment $7,041 $10,000 $4,028
67,140
kWh
$3,013
-
kW-mo/yr
- - - -
05 2.4239: Eliminate or reduce compressed air usage $7,738 $6,000 $5,632
93,862
kWh
$2,106
-
kW-mo/yr
- - - -
06 2.4231: Reduce the pressure of compressed air to the minimum required $3,805 $100 $2,769
46,158
kWh
$1,036
-
kW-mo/yr
- - - -
07 2.2614: Use cooling tower or economizer to replace chiller cooling $9,398 $21,800 $6,840
114,000
kWh
$2,558
-
kW-mo/yr
- - - -
08 2.6242: Minimize operation of equipment maintained in standby condition $192 $500 $192
3,198
kWh
- - - - -
09 2.7142: Utilize higher efficiency lamps and/or ballasts $311 $80 $128
2,137
kWh
$33
-
kW-mo/yr
- - - $150
10 2.6218: Turn off equipment when not in use $8,618 $20,000 $8,618
143,640
kWh
- - - - -
11 2.4151: Develop a repair/replace policy $2,491 $4,256 $1,813
30,211
kWh
$678
-
kW-mo/yr
- - - -
12 3.3131: Use evaporation to concentrate material $4,794 $19,000 - - $(-1,287.0)
-
MMBtu
$6,081
-
lb
- -
TOTAL RECOMMENDED $144,839 $190,833 $103,808
1,730,146
kWh
$48,587
-
kW-mo/yr
$(-13,112.0)
-
MMBtu
$6,081
-
lb
$(-600.0) $75
TOTAL IMPLEMENTED $75,788 $69,777 $55,604
926,737
kWh
$20,709
-
kW-mo/yr
- - $(-600.0) $75
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (haz) Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs