ITAC Assessment: WV0385
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ITAC Assessment: WV0385
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Assessment Year 2008
Principal Product Industrial Material Handling Products
NAICS 337215: Showcase, Partition, Shelving, and Locker Manufacturing
SIC 3559: Special Industry Machinery, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 185
Plant Area 330,000
ft2
Annual Production 1,000,000
pieces
Production Hrs. Annual 8,760
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $444,969 7,696,391
kWh
Electricity Demand $159,359 16,644
kW-mo/yr
Natural Gas $188,846 17,248
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $129,560 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $55,453

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.1233: Analyze flue gas for proper air/fuel ratio $40,090 $4,000 - - $40,165
-
MMBtu
$(-75.0) -
02 2.7142: Utilize higher efficiency lamps and/or ballasts $34,198 $81,425 $23,269
402,438
kWh
$10,929
-
kW-mo/yr
- - -
03 2.7447: Install vinyl strip / high speed / air curtain doors $14,879 $21,600 $(-3,906.0)
67,548
kWh
$(-1,330.0)
-
kW-mo/yr
$20,115
-
MMBtu
- -
04 2.7313: Recycle air for heating, ventilation and air conditioning $14,783 $5,000 - - $14,783
-
MMBtu
- -
05 2.4155: Standardize motor inventory $6,638 $763 $5,573
96,377
kWh
$1,365
-
kW-mo/yr
- $(-300.0) -
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $4,599 $548 $3,824
66,138
kWh
$775
-
kW-mo/yr
- - -
07 2.2511: Insulate bare equipment $3,100 $140 $2,526
43,689
kWh
$574
-
kW-mo/yr
- - -
08 2.7142: Utilize higher efficiency lamps and/or ballasts $2,980 - $1,526
26,408
kWh
$1,454
-
kW-mo/yr
- - -
09 2.4312: Improve lubrication practices $2,864 $2,950 $2,670
46,171
kWh
$632
-
kW-mo/yr
- - $(-438.0)
10 2.4239: Eliminate or reduce compressed air usage $1,986 $792 $665
11,493
kWh
$1,321
-
kW-mo/yr
- - -
11 2.7142: Utilize higher efficiency lamps and/or ballasts $1,425 $4,393 $946
16,365
kWh
$479
-
kW-mo/yr
- - -
12 2.4221: Install compressor air intakes in coolest locations $1,167 $925 $727
12,567
kWh
$440
-
kW-mo/yr
- - -
13 2.4231: Reduce the pressure of compressed air to the minimum required $527 $100 $326
5,641
kWh
$201
-
kW-mo/yr
- - -
14 2.2625: Chill water to the highest temperature possible $324 $50 $266
4,597
kWh
$58
-
kW-mo/yr
- - -
TOTAL RECOMMENDED $129,560 $122,686 $38,412
799,432
kWh
$16,898
-
kW-mo/yr
$75,063
-
MMBtu
$(-375.0) $(-438.0)
TOTAL IMPLEMENTED $55,453 $88,161 $38,655
668,549
kWh
$17,098
-
kW-mo/yr
- $(-300.0) -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs