ITAC Assessment: WV0379
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ITAC Assessment: WV0379
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Assessment Year 2008
Principal Product Chain assemblies
NAICS 333131: Mining Machinery and Equipment Manufacturing
SIC 3532: Mining Machinery and Equipment, Except Oil and Gas Field Machinery and Equipment
Sales Range $100
M
to 500
M
# of Employees 100
Plant Area 120,000
ft2
Annual Production 10,800,000
lb
Production Hrs. Annual 8,760
hrs
Location (State) Pennsylvania

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $261,138 5,696,523
kWh
Electricity Demand $78,237 11,585
kW-mo/yr
Electricity Fees $3,510 -
Natural Gas $259,908 25,599
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $198,348 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $172,767

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings
01 2.2414: Use waste heat from hot flue gases to preheat $72,979 $113,775 - $72,979
-
MMBtu
02 2.7142: Utilize higher efficiency lamps and/or ballasts $43,378 $60,703 $43,378
790,063
kWh
-
03 2.1133: Adjust burners for efficient operation $19,217 $2,000 - $19,217
-
MMBtu
04 2.2426: Use waste heat from flue gases to heat space conditioning air $10,617 $13,800 - $10,617
-
MMBtu
05 2.2437: Recover waste heat from equipment $10,262 $1,080 - $10,262
-
MMBtu
06 2.7221: Lower temperature during the winter season and vice-versa $9,977 $700 - $9,977
-
MMBtu
07 2.7142: Utilize higher efficiency lamps and/or ballasts $8,550 - $8,550
155,140
kWh
-
08 2.2424: Use heat in flue gases to preheat products or materials $6,364 $8,200 - $6,364
-
MMBtu
09 2.4111: Utilize energy-efficient belts and other improved mechanisms $5,760 - $5,760
104,601
kWh
-
10 2.4157: Establish a predictive maintenance program $2,723 $1,000 $2,723
52,621
kWh
-
11 2.4151: Develop a repair/replace policy $2,610 $763 $2,610
50,114
kWh
-
12 2.4221: Install compressor air intakes in coolest locations $2,133 $160 $2,133
38,729
kWh
-
13 2.4239: Eliminate or reduce compressed air usage $1,578 $4,167 $1,578
30,304
kWh
-
14 2.7241: Install outside air damper / economizer on hvac unit $1,500 $2,050 $1,500
22,268
kWh
-
15 2.7224: Reduce space conditioning during non-working hours $700 $1,125 - $700
-
MMBtu
TOTAL RECOMMENDED $198,348 $209,523 $68,232
1,243,840
kWh
$130,116
-
MMBtu
TOTAL IMPLEMENTED $172,767 $199,323 $68,232
1,243,840
kWh
$104,535
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs